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Southbend SB1042PF Stand & Panels Parts List (SB1045PF)

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For Machines Mfg. Since 3/11

Turn-Nado® EVS Lathes PARTS

Stand & Panels Parts List (SB1045PF)

REF PART # DESCRIPTION REF PART # DESCRIPTION

1201 PSB1045PF1201 BRAKE PEDAL ROD 1230 PB107HEX BOLT 1/2-20 X 1 BLK

1202 PSB1045PF1202 LEFT BRAKE PEDAL 1231 PSB1042PF1230 PIVOT ROD

1203 PSB1045PF1203 RIGHT BRAKE PEDAL 1232 PSB1042PF1231 CHUCK GUARD FRAME

1204 PSB1045PF1204 LOCK COLLAR 1233 PCAP26M CAP SCREW M6-1 X 12

1205PCAP01M CAP SCREW M6-1 X 16 1234 PSS34M SET SCREW M5-.8 X 16

1206 PCAP04M CAP SCREW M6-1 X 10 1235PSB1045PF1235LOWER CATCH TRAY

1207PW03M FLAT WASHER 6MM 1236 PSB1045PF1236 UPPER CATCH TRAY

1208 PSB1045PF1208 FRONT CABINET PANEL 1237PSB1045PF1237COOLANT HOSE 3/8" X 185"

1209 PSB1045PF1209 CHIP TRAY 1238 PSB1042PF1236 PIPE ADAPTER 3/8" NPT X 3/8" PH

1210 PSB1045PF1210 PANEL BRACKET 1239 PSB1042PF1237COOLANT PUMP ASSEMBLY

1211 PS05M PHLP HD SCR M5-.8 X 8 1240 PSB1045PF1240 COOLANT TANK

1212 PSB1045PF1212 CLUTCH COVER 1241 PSB1045PF1241 COOLANT TANK ACCESS COVER

1213 PSB1045PF1213 BRAKE COVER 1242 PS68M PHLP HD SCR M6-1 X 10

1214 PSB1045PF1214 CONNECTING PLATE 1243 PSB1045PF1243 RIGHT CABINET TOP COVER

1215PSB1042PF1214 CHUCK GUARD PIVOT ROD BRACKET 1244 PSB1045PF1244 LEFT CABINET TOP COVER

1216 PCAP61M CAP SCREW M10-1.5 X 20 1245PSB1045PF1245MOTOR SIDE COVER

1217PSS14M SET SCREW M8-1.25 X 12 1246 PSB1045PF1246 BACKSPLASH PANEL BRACKET

1218 PN04M HEX NUT M4-.71247PSB1045PF1247CONTROL PANEL PLATE

1219 PLW03M LOCK WASHER 6MM 1248 PSB1045PF1248 LEFT CABINET

1220 PCAP26M CAP SCREW M6-1 X 12 1249 PSB1045PF1249 CENTER CABINET

1221 PSB1042PF1220 LIMIT SWITCH BRACKET 1250 PSB1045PF1250 RIGHT CABINET

1222 PSB1042PF1221 CHUCK GUARD LIMIT SWITCH 1251 PSB1042PF1248 FOOT PAD CAST-IRON

1223 PS65M PHLP HD SCR M4-.7 X 40 1252 PB80M HEX BOLT M16-2 X 55

1224 PN03M HEX NUT M8-1.251253 PSB1042PF1250 CHUCK GUARD WINDOW PLASTIC

1225PW01M FLAT WASHER 8MM 1254 PS14M PHLP HD SCR M6-1 X 12

1226 PCAP14M CAP SCREW M8-1.25 X 20 1255 PCAP01M CAP SCREW M6-1 X 16

1227PSB1045PF1227BACKSPLASH PANEL 1256 PN01M HEX NUT M6-1

1228 PSB1042PF1227KNOB 1/2-13 1257 PSB1042PF1252BRAKE SWITCH

1229 PN06 HEX NUT 1/2-13

Contents

Main C u F l f Table of Contents Page About This Machine Foreword Features Capabilities General Identication Controls & Components Master Power Switch Headstock Controls Control Panel Carriage Carriage Feed Clutch Knob Tailstock Safety Foot Brake For Machines Mfg. Since 3/11 Turn-Nado EVS Lathes Product Specications -9- Product Dimensions Shipping Dimensions Electrical -10- Turn-Nado EVS Lathes INTRODUCTION Main Motor Coolant Motor Lubrication Motor -11- Headstock Information Tailstock Information Threading Information Dimensions Page Product Specications -13- Product Dimensions Shipping Dimensions Electrical -14- Turn-Nado EVS Lathes INTRODUCTION Main Motor Coolant Motor Lubrication Motor -15- Headstock Information Tailstock Information Threading Information Dimensions Page Understanding Risks of Machinery Basic Machine Safety Page Additional Metal Lathe Safety Additional Chuck Safety Preparation Overview Things You'll Need The typical preparation process is as follows: Power Supply Requirements Availability Full-Load Current Rating Circuit Requirements Grounding Requirements 440V Operation Unpacking Inventory Main Inventory 1 (Figure 11) Qty Tool Box Inventory (Figure 12) Qty Installed & Not Shown Qty Cleaning & Protecting Physical Environment Electrical Installation Lighting Weight Load Space Allocation Space Allocation Weight Load Physical Environment LocationLocation Lifting & Moving Leveling & Mounting Leveling Assembly Bolting to Concrete Floors Power Connection Adding Coolant Lubricating Lathe L3 L2 L1 Connecting Power Test Run Page Page Spindle Break-In To perform the spindle break-in: Recommended Adjustments Operation Overview Chuck & Faceplate Mounting Installation & Removal Devices Chuck Installation To install the chuck: Chuck Removal Registration Marks To remove the chuck: Scroll Chuck Clamping 4-Jaw Chuck Mounting Workpiece Faceplate To mount a non-concentric workpiece to the faceplate: Positioning Tailstock Using Quill Tailstock Installing Tooling To install tooling in the tailstock: Removing Tooling Offsetting Tailstock To offset the tailstock: Aligning Tailstock to Spindle Centerline Centers Dead Centers Live Centers Mounting Dead Center in Spindle Mounting Center in Tailstock Removing Center from Spindle To mount a center in the tailstock: Removing Center from Tailstock Mounting Workpiece Between Centers Steady Rest ! Follow Rest Carriage & Compound Rest Locks Tool Needed Qty Compound Rest Installing Tool Four-Way Tool Post Aligning Cutting Tool with Spindle Centerline To align the cutting tool with the tailstock center: Micrometer Stop Manual Feed Carriage Handwheel Cross Slide Handwheel Compound Rest Handwheel Spindle Speed Power Feed Power Feed Controls Page Setting Power Feed Rate Example: Power Feed Rate of 0.0025"/rev Standard End Gear Conguration Alternate End Gear Conguration Conguring End Gears To congure the end gears: Headstock & Gearbox Threading Controls Threading Controls Apron Controls Thread Dial Thread Dial Chart Page Chip Drawer Coolant System To use the coolant system on your lathe: Rod Support ACCESSORIES Accessories /&& Maintenance Schedule Cleaning & Protecting -67- Annual Service South Bend Lathe Co. Maintenance Chart Lubrication Headstock Oil Pressure Safety Switch Checking & Adding Oil Changing Headstock Oil Items Needed: Qty To to change the headstock oil: Quick-Change Gearbox Checking Oil Level Adding Oil Draining Oil Apron One-Shot Oiler Draining Oil & Flushing Reservoir Longitudinal Leadscrew Ball Oilers End Gears Coolant System Service Hazards To change the coolant: Adding Fluid Changing Coolant Items Needed: Qty Machine Storage Cross Slide Backlash Adjustment Compound Rest To remove leadscrew end play: Leadscrew End Play Adjustment Gib Adjustment Page Half Nut Adjustment Tool Needed: Qty To adjust the half nut: V-Belts To adjust the V-belts: Brake Service Needed: Qty ! Leadscrew Shear Pin Replacement To replace the shear pin: Page Gap Removal Gap Insert Removal & Installation Gap Installation -88- -89- -90- Turn-Nado EVS Lathes TROUBLESHOOTING Electrical Safety Instructions Shock Hazard: WIRING DIAGRAM COLOR KEY NOTICE: Wire Connections: Correcting Phase Polarity To correct wiring that is out of phase: -93- Wiring Overview -94- Component Location Index -95- D To Control Panel, Page 100. To Page 96. To Page 96. To Page 96. Electrical Box Wiring To Varispeed Unit, Page 96. -96- G7 Page Spindle Motor -98- Oil Pump Motor & Pressure Sensor OIL PUMP MOTOR (440V) -99- Coolant Pump COOLANT PUMP MOTOR (440V) Spindle Switch spindle rotation and power conn- tection -100- Control Panel Ground and Figure 148. Control panel wiring. To Main Junction Block, Page 95. Additional Components -102- Headstock Housing -103- Headstock Housing Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION -104- Headstock Gears 1 -105- Headstock Gears 2 -106- Headstock Gears Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION -107- Gearbox 1 -108- Gearbox 2 -109- Gearbox Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION -110- Gearbox Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION -111- Apron 1 -112- Apron 2 -113- Apron Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION -114- Apron Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION -115- Tool Post & Compound Rest -116- Saddle & Cross Slide 1 -117- Saddle & Cross Slide 2 -118- Saddle & Cross Slide Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION -119- Bed & Shafts -120 - Bed & Shafts Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION (SB1042PF, SB1043PF, SB1045PF) -121- (SB1059F, SB1060PF, SB1061PF) -122- -123- Motor & Headstock Oil System -124- Motor & Headstock Oil System Parts List REF PART # DESCRIPTION REF PART # DESCRI PTION -125- Stand & Panels (SB1042PF-43P F, SB1059F-61PF) -126 - Stand & Panels Parts List (SB1042PF-43P F, SB1059F-61PF) REF PART # DESCRIPTION REF PART # DESCRIPTION -127- Stand & Panels (SB1045PF) -128 - Stand & Panels Parts List (SB1045PF) REF PART # DESCRIPTION REF PART # DESCRIPTION -129 - Tailstock -130- Steady Rest Follow Rest -131- Micrometer Stop Thread Dial -132- Brake -133- Electrical Cabinet & Control Panel -134- Accessories -135- Front Machine Labels Rear Machine Labels WARRANTY Warranty