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Southbend
SB1042PF
Saddle & Cross Slide 2
1
119
140
140
Download
140 pages, 13.38 Mb
For Machines Mfg. Since 3/11
Turn-Nado
®
EVS Lathes
-117-
PARTS
Saddle & Cross Slide 2
846
847
847
868
848
849
849
850
851
852
853
854
855
856
857
Viewed from Beneath
Headstock
Contents
Main
C
u
F
l
f
Table of Contents
Page
About This Machine
Foreword
Features
Capabilities
General Identication
Controls & Components
Master Power Switch
Headstock Controls
Control Panel
Carriage
Carriage Feed Clutch Knob
Tailstock
Safety Foot Brake
For Machines Mfg. Since 3/11 Turn-Nado EVS Lathes
Product Specications
-9-
Product Dimensions
Shipping Dimensions
Electrical
-10-
Turn-Nado EVS Lathes INTRODUCTION
Main Motor
Coolant Motor
Lubrication Motor
-11-
Headstock Information
Tailstock Information
Threading Information
Dimensions
Page
Product Specications
-13-
Product Dimensions
Shipping Dimensions
Electrical
-14-
Turn-Nado EVS Lathes INTRODUCTION
Main Motor
Coolant Motor
Lubrication Motor
-15-
Headstock Information
Tailstock Information
Threading Information
Dimensions
Page
Understanding Risks of Machinery
Basic Machine Safety
Page
Additional Metal Lathe Safety
Additional Chuck Safety
Preparation Overview Things You'll Need
The typical preparation process is as follows:
Power Supply Requirements
Availability
Full-Load Current Rating
Circuit Requirements
Grounding Requirements
440V Operation
Unpacking
Inventory
Main Inventory 1 (Figure 11) Qty
Tool Box Inventory (Figure 12) Qty
Installed & Not Shown Qty
Cleaning & Protecting
Physical Environment Electrical Installation Lighting Weight Load Space Allocation
Space Allocation
Weight Load
Physical Environment
LocationLocation
Lifting & Moving
Leveling & Mounting
Leveling
Assembly
Bolting to Concrete Floors
Power Connection
Adding Coolant
Lubricating Lathe
L3 L2
L1
Connecting Power
Test Run
Page
Page
Spindle Break-In
To perform the spindle break-in:
Recommended Adjustments
Operation Overview
Chuck & Faceplate Mounting
Installation & Removal Devices
Chuck Installation
To install the chuck:
Chuck Removal
Registration Marks
To remove the chuck:
Scroll Chuck Clamping
4-Jaw Chuck
Mounting Workpiece
Faceplate
To mount a non-concentric workpiece to the faceplate:
Positioning Tailstock
Using Quill
Tailstock
Installing Tooling
To install tooling in the tailstock:
Removing Tooling
Offsetting Tailstock
To offset the tailstock:
Aligning Tailstock to Spindle Centerline
Centers
Dead Centers
Live Centers
Mounting Dead Center in Spindle
Mounting Center in Tailstock
Removing Center from Spindle
To mount a center in the tailstock:
Removing Center from Tailstock
Mounting Workpiece Between Centers
Steady Rest
!
Follow Rest
Carriage & Compound Rest Locks
Tool Needed Qty
Compound Rest
Installing Tool
Four-Way Tool Post
Aligning Cutting Tool with Spindle Centerline
To align the cutting tool with the tailstock center:
Micrometer Stop
Manual Feed
Carriage Handwheel
Cross Slide Handwheel
Compound Rest Handwheel
Spindle Speed
Power Feed
Power Feed Controls
Page
Setting Power Feed Rate
Example: Power Feed Rate of 0.0025"/rev
Standard End Gear Conguration
Alternate End Gear Conguration
Conguring End Gears
To congure the end gears:
Headstock & Gearbox Threading Controls
Threading Controls
Apron Controls
Thread Dial
Thread Dial Chart
Page
Chip Drawer
Coolant System
To use the coolant system on your lathe:
Rod Support
ACCESSORIES
Accessories
/&&
Maintenance Schedule
Cleaning & Protecting
-67-
Annual Service
South Bend Lathe Co.
Maintenance Chart
Lubrication
Headstock
Oil Pressure Safety Switch
Checking & Adding Oil
Changing Headstock Oil
Items Needed: Qty
To to change the headstock oil:
Quick-Change Gearbox
Checking Oil Level
Adding Oil
Draining Oil
Apron
One-Shot Oiler
Draining Oil & Flushing Reservoir
Longitudinal Leadscrew
Ball Oilers
End Gears
Coolant System Service
Hazards
To change the coolant:
Adding Fluid
Changing Coolant
Items Needed: Qty
Machine Storage
Cross Slide
Backlash Adjustment
Compound Rest
To remove leadscrew end play:
Leadscrew End Play Adjustment
Gib Adjustment
Page
Half Nut Adjustment
Tool Needed: Qty
To adjust the half nut:
V-Belts
To adjust the V-belts:
Brake Service
Needed: Qty
!
Leadscrew Shear Pin Replacement
To replace the shear pin:
Page
Gap Removal
Gap Insert Removal & Installation
Gap Installation
-88-
-89-
-90-
Turn-Nado EVS Lathes TROUBLESHOOTING
Electrical Safety Instructions
Shock Hazard:
WIRING DIAGRAM COLOR KEY
NOTICE:
Wire Connections:
Correcting Phase Polarity
To correct wiring that is out of phase:
-93-
Wiring Overview
-94-
Component Location Index
-95-
D
To Control Panel, Page 100.
To Page 96. To Page 96. To Page 96.
Electrical Box Wiring
To Varispeed Unit, Page 96.
-96-
G7
Page
Spindle Motor
-98-
Oil Pump Motor & Pressure Sensor
OIL PUMP MOTOR (440V)
-99-
Coolant Pump
COOLANT PUMP MOTOR (440V)
Spindle Switch
spindle rotation and power conn- tection
-100-
Control Panel
Ground
and
Figure 148. Control panel wiring.
To Main Junction Block, Page 95.
Additional Components
-102-
Headstock Housing
-103-
Headstock Housing Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
-104-
Headstock Gears 1
-105-
Headstock Gears 2
-106-
Headstock Gears Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
-107-
Gearbox 1
-108-
Gearbox 2
-109-
Gearbox Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
-110-
Gearbox Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
-111-
Apron 1
-112-
Apron 2
-113-
Apron Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
-114-
Apron Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
-115-
Tool Post & Compound Rest
-116-
Saddle & Cross Slide 1
-117-
Saddle & Cross Slide 2
-118-
Saddle & Cross Slide Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
-119-
Bed & Shafts
-120 -
Bed & Shafts Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
(SB1042PF, SB1043PF, SB1045PF)
-121-
(SB1059F, SB1060PF, SB1061PF)
-122-
-123-
Motor & Headstock Oil System
-124-
Motor & Headstock Oil System Parts List
REF PART # DESCRIPTION REF PART # DESCRI PTION
-125-
Stand & Panels (SB1042PF-43P F, SB1059F-61PF)
-126 -
Stand & Panels Parts List (SB1042PF-43P F, SB1059F-61PF)
REF PART # DESCRIPTION REF PART # DESCRIPTION
-127-
Stand & Panels (SB1045PF)
-128 -
Stand & Panels Parts List (SB1045PF)
REF PART # DESCRIPTION REF PART # DESCRIPTION
-129 -
Tailstock
-130-
Steady Rest Follow Rest
-131-
Micrometer Stop Thread Dial
-132-
Brake
-133-
Electrical Cabinet & Control Panel
-134-
Accessories
-135-
Front Machine Labels
Rear Machine Labels
WARRANTY
Warranty