Southbend SB1042PF

Printed In U.S.A. #BLJBTS14125

Contents

Main C u F l f Table of Contents Page About This Machine Foreword Features Capabilities General Identication Controls & Components Master Power Switch Headstock Controls Control Panel Carriage Carriage Feed Clutch Knob Tailstock Safety Foot Brake For Machines Mfg. Since 3/11 Turn-Nado EVS Lathes Product Specications -9- Product Dimensions Shipping Dimensions Electrical -10- Turn-Nado EVS Lathes INTRODUCTION Main Motor Coolant Motor Lubrication Motor -11- Headstock Information Tailstock Information Threading Information Dimensions Page Product Specications -13- Product Dimensions Shipping Dimensions Electrical -14- Turn-Nado EVS Lathes INTRODUCTION Main Motor Coolant Motor Lubrication Motor -15- Headstock Information Tailstock Information Threading Information Dimensions Page Understanding Risks of Machinery Basic Machine Safety Page Additional Metal Lathe Safety Additional Chuck Safety Preparation Overview Things You'll Need The typical preparation process is as follows: Power Supply Requirements Availability Full-Load Current Rating Circuit Requirements Grounding Requirements 440V Operation Unpacking Inventory Main Inventory 1 (Figure 11) Qty Tool Box Inventory (Figure 12) Qty Installed & Not Shown Qty Cleaning & Protecting Physical Environment Electrical Installation Lighting Weight Load Space Allocation Space Allocation Weight Load Physical Environment LocationLocation Lifting & Moving Leveling & Mounting Leveling Assembly Bolting to Concrete Floors Power Connection Adding Coolant Lubricating Lathe L3 L2 L1 Connecting Power Test Run Page Page Spindle Break-In To perform the spindle break-in: Recommended Adjustments Operation Overview Chuck & Faceplate Mounting Installation & Removal Devices Chuck Installation To install the chuck: Chuck Removal Registration Marks To remove the chuck: Scroll Chuck Clamping 4-Jaw Chuck Mounting Workpiece Faceplate To mount a non-concentric workpiece to the faceplate: Positioning Tailstock Using Quill Tailstock Installing Tooling To install tooling in the tailstock: Removing Tooling Offsetting Tailstock To offset the tailstock: Aligning Tailstock to Spindle Centerline Centers Dead Centers Live Centers Mounting Dead Center in Spindle Mounting Center in Tailstock Removing Center from Spindle To mount a center in the tailstock: Removing Center from Tailstock Mounting Workpiece Between Centers Steady Rest ! Follow Rest Carriage & Compound Rest Locks Tool Needed Qty Compound Rest Installing Tool Four-Way Tool Post Aligning Cutting Tool with Spindle Centerline To align the cutting tool with the tailstock center: Micrometer Stop Manual Feed Carriage Handwheel Cross Slide Handwheel Compound Rest Handwheel Spindle Speed Power Feed Power Feed Controls Page Setting Power Feed Rate Example: Power Feed Rate of 0.0025"/rev Standard End Gear Conguration Alternate End Gear Conguration Conguring End Gears To congure the end gears: Headstock & Gearbox Threading Controls Threading Controls Apron Controls Thread Dial Thread Dial Chart Page Chip Drawer Coolant System To use the coolant system on your lathe: Rod Support ACCESSORIES Accessories /&& Maintenance Schedule Cleaning & Protecting -67- Annual Service South Bend Lathe Co. Maintenance Chart Lubrication Headstock Oil Pressure Safety Switch Checking & Adding Oil Changing Headstock Oil Items Needed: Qty To to change the headstock oil: Quick-Change Gearbox Checking Oil Level Adding Oil Draining Oil Apron One-Shot Oiler Draining Oil & Flushing Reservoir Longitudinal Leadscrew Ball Oilers End Gears Coolant System Service Hazards To change the coolant: Adding Fluid Changing Coolant Items Needed: Qty Machine Storage Cross Slide Backlash Adjustment Compound Rest To remove leadscrew end play: Leadscrew End Play Adjustment Gib Adjustment Page Half Nut Adjustment Tool Needed: Qty To adjust the half nut: V-Belts To adjust the V-belts: Brake Service Needed: Qty ! Leadscrew Shear Pin Replacement To replace the shear pin: Page Gap Removal Gap Insert Removal & Installation Gap Installation -88- -89- -90- Turn-Nado EVS Lathes TROUBLESHOOTING Electrical Safety Instructions Shock Hazard: WIRING DIAGRAM COLOR KEY NOTICE: Wire Connections: Correcting Phase Polarity To correct wiring that is out of phase: -93- Wiring Overview -94- Component Location Index -95- D To Control Panel, Page 100. To Page 96. To Page 96. To Page 96. Electrical Box Wiring To Varispeed Unit, Page 96. -96- G7 Page Spindle Motor -98- Oil Pump Motor & Pressure Sensor OIL PUMP MOTOR (440V) -99- Coolant Pump COOLANT PUMP MOTOR (440V) Spindle Switch spindle rotation and power conn- tection -100- Control Panel Ground and Figure 148. Control panel wiring. To Main Junction Block, Page 95. Additional Components -102- Headstock Housing -103- Headstock Housing Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION -104- Headstock Gears 1 -105- Headstock Gears 2 -106- Headstock Gears Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION -107- Gearbox 1 -108- Gearbox 2 -109- Gearbox Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION -110- Gearbox Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION -111- Apron 1 -112- Apron 2 -113- Apron Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION -114- Apron Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION -115- Tool Post & Compound Rest -116- Saddle & Cross Slide 1 -117- Saddle & Cross Slide 2 -118- Saddle & Cross Slide Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION -119- Bed & Shafts -120 - Bed & Shafts Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION (SB1042PF, SB1043PF, SB1045PF) -121- (SB1059F, SB1060PF, SB1061PF) -122- -123- Motor & Headstock Oil System -124- Motor & Headstock Oil System Parts List REF PART # DESCRIPTION REF PART # DESCRI PTION -125- Stand & Panels (SB1042PF-43P F, SB1059F-61PF) -126 - Stand & Panels Parts List (SB1042PF-43P F, SB1059F-61PF) REF PART # DESCRIPTION REF PART # DESCRIPTION -127- Stand & Panels (SB1045PF) -128 - Stand & Panels Parts List (SB1045PF) REF PART # DESCRIPTION REF PART # DESCRIPTION -129 - Tailstock -130- Steady Rest Follow Rest -131- Micrometer Stop Thread Dial -132- Brake -133- Electrical Cabinet & Control Panel -134- Accessories -135- Front Machine Labels Rear Machine Labels WARRANTY Warranty