STARTING/STOPPING INSTRUCTIONS

IF USING THE OPTIONAL ELECTRIC STARTER OR POWER START BIT™ ACCESSORY

IF... the engine does not start, go back to step 3.

IF... the engine fails to start after a few attempts, move the choke lever to Position 3 and squeeze the throttle control. Press and hold the electric starter or drill ON (I) button for 2-second intervals until the unit starts.

IF WARM... If the engine is already warm, go back to step 7.

STOPPING INSTRUCTIONS

1.Release your hand from the trigger. Allow the engine to cool down by idling.

2.Press and hold the On/Off switch in the OFF (O) position until the unit comes to a complete stop (Fig. 8).

OPERATING INSTRUCTIONS

HOLDING THE BLOWER

Before operating the unit, stand in the operating position and check for the following:

The unit in the right hand and on the right side of the body. Do not block the air intake which will affect the unit’s performance (Fig. 11).

If the conditions are dusty, the operator is wearing a dust mask or face mask

The unit is in good working condition

MAINTENANCE AND REPAIR INSTRUCTIONS

AIR FILTER MAINTENANCE

WARNING: To avoid serious personal injury, always turn the unit off and allow it to cool before cleaning or maintaining it.

Cleaning the Air Filter

Failure to maintain the air fi lter will VOID the warranty.

1. To open the air fi lter cover, push the tab on the left side of the

 

 

 

Fig. 17

cover inward and pull the air fi lter cover slightly out and to the

 

 

 

 

right (Fig. 18).

 

 

2. Remove the air fi lter (Fig. 18).

3. Wash the fi lter in detergent and water. Making sure to rinse the fi lter thoroughly and allow it to dry.

4. Lightly coat the fi lter with clean SAE 30 motor oil.

5. Squeeze the filter to spread and remove excess oil.

6.

Replace the filter.

Slot

 

 

NOTE: Operating the unit without the air fi lter will VOID the

 

Tab

 

warranty.

 

Air Filter

Air Filter Cover

7.

To reinstall the air fi lter cover, position the hooks on the right

 

 

Fig. 18

 

side of the air filter cover into the slots at the right side of the

 

 

 

 

back plate (Fig. 18).

 

 

 

8.Swing the cover to the left and press closed so the air fi lter cover tab snaps into the slot on the back plate (Fig. 18).

IDLE SPEED ADJUSTMENT

The idle speed of the engine is adjustable. An idle adjustment screw is between the air fi lter cover and the engine starter housing (Fig. 19).

The tubes are in place and secure

OPERATING TIPS

Fig. 11

NOTE: Careless adjustments can seriously damage to the unit. A qualifi ed service dealer should make carburetor adjustments.

Using the Variable Speed Cruise Control

For longer periods of operation and to eliminate possible finger fatigue.

1.

Move the variable speed cruise control toward the

 

 

 

FAST position to incrementally increase or maintain the unit’s

Cruise

 

 

engine speed (Fig. 12). When the variable speed cruise

Control

SLOW

 

control is pressed, the trigger will recede into the handle.

 

 

2.

To decrease engine speed, move the variable speed cruise

 

 

 

control to the SLOW position and the trigger will return to idle

 

FAST

 

(Fig. 12).

 

 

 

 

Other Tips

 

 

Always use a fi rm grip when holding the unit.

 

 

To reduce the risk of hearing loss, hearing protection is required.

 

Fig. 12

Operate power equipment only at reasonable hours

when people might not be disturbed. Comply with times listed in local ordinances. Usual recommendations are 9:00 am to 5:00 pm, Monday through Saturday.

To reduce noise levels, operate the unit at the lowest possible speed to do the job.

Use rakes and brooms to loosen debris before blowing.

Watch for bystanders, open windows or cars; blow debris safely away.

Use the curved tube extension so the unit can work closer to the ground.

Clean up after using blowers and other equipment. Dispose of debris appropriately.

MAINTENANCE AND REPAIR INSTRUCTIONS

MAINTENANCE SCHEDULE

Perform these required maintenance procedures at the frequency stated in the table. These procedures should also be a part of any seasonal tune-up.

NOTE: Some maintenance procedures may require special tools or skills. If you are unsure about these procedures, take your unit to a Troy-Bilt or other qualifi ed service dealer.

NOTE: Maintenance, replacement, or repair of the emission control devices and system may be performed by a Troy-Bilt or other qualifi ed service dealer.

NOTE: Please read the California/EPA statement that came with the unit for a complete listing of terms and coverage for the emissions control devices, such as the spark arrestor, muffler, carburetor, etc.

FREQUENCY

MAINTENANCE REQUIRED

SEE

Every 10 hours

Clean and oil air filter

p. 4

 

 

 

After 1st 10

Change oil

p. 4

hours

Check rocker arm to valve clearance and adjust

p. 4

 

 

 

Every 40 hours

Change oil

p. 4

 

Check rocker arm to valve clearance and adjust

p. 4

 

Check spark plug condition and gap

p. 4

 

 

 

CHECKING THE OIL LEVEL

If, after checking the fuel and cleaning the air fi lter, the engine still will not idle, adjust the idle speed screw as follows:

1. Start the engine and warm up according to the Starting/

Idle Adjustment

Stopping Instructions.

Screw

2. Release the trigger and let the engine idle. If the engine stops,

 

insert a small Phillips screwdriver in between the air filter cover

 

and the engine cover (Fig. 19). Turn the idle speed screw 1/8

 

of a turn clockwise at a time until the engine idles smoothly.

 

Checking the fuel, cleaning the air fi lter, and adjusting the idle

 

speed should solve most engine problems. If not and all of the

 

following are true:

Fig. 19

 

the engine will not idle

the engine hesitates or stalls on acceleration

there is a loss of engine power

take the unit to a qualifi ed service dealer.

ROCKER ARM CLEARANCE

WARNING: To avoid serious personal injury, always turn the unit off and allow it to cool before cleaning or maintaining it.

This requires disassembly of the engine. If you feel unsure or unqualifi ed to perform this, take the unit to a qualified service dealer.

The engine must be cold when checking or adjusting the

 

 

 

rocker arm clearance.

 

Screws

This task should be performed inside, in a clean, dust free

Screws

 

 

area.

 

 

1.

Remove the 8 engine cover screws with the appropriate tool

 

 

 

(Fig. 20), then remove the cover.

 

 

NOTE: Make sure to store the screws so that they can be

Fig. 20

 

 

reinstalled into their original holes.

 

 

2.

Disconnect the spark plug wire.

Rocker

 

3.

Clean dirt from around the spark plug and rocker arm cover.

Arm

 

Cover

Screw

 

Remove the spark plug from the cylinder by turning a 5/8 in.

 

 

 

socket counterclockwise.

Spark

 

4.

Remove the screw holding the rocker arm cover with the

 

Plug

 

 

appropriate tool (Fig. 21). Remove the rocker arm cover and

Hole

 

 

gasket.

 

 

5.

Turn the flywheel slowly to bring the piston to the top of its

 

 

 

travel (known as top dead center). Check that:

Fig. 21

 

The piston is at the top of its travel by looking in the spark

Adjustment Nut

Rocker Arm

 

plug hole (Fig. 21)

Both rocker arms move freely, and both valves are closed.

 

 

If these statements are not true, repeat this step.

 

 

6. Slide the feeler gauge between the rocker arm and the valve

 

return spring. Measure the clearance between the valve stem

 

and rocker arm (Fig. 22). Measure both the intake and exhaust

 

valves.

0.003–0.006 in.

The importance of checking and maintaining the proper oil level in the crankcase cannot be overemphasized. Check oil before each use:

1.Stop the engine and allow oil to drain into the crankcase.

2.Place the engine on a level surface.

3.Clean the area around the oil plug before removing it. Keep dirt, grass clippings, and other debris out of the engine.

4.Remove the oil plug (Fig. 14).

5.Look into the oil fill hole (use a fl ashlight if needed). The oil should be just touching the innermost thread (Fig. 13).

6.If the oil level is not touching the innermost thread on the oil fill hole, add a small amount of oil to the oil fi ll hole and recheck (Fig. 13). Repeat this procedure until the oil level reaches the innermost thread on the oil fill hole.

NOTE: Do not overfi ll the unit.

NOTE: Make sure the O-ring is in place on the oil plug when checking and changing the oil (Fig. 14).

CHANGING THE OIL

Oil Fill Line

Fig. 13

Oil Plug

O-Ring

Oil Fill Hole

Fig. 14

The recommended clearance for both intake and exhaust is .003

(0.076–0.152 mm)

Valve

Feeler Gauge

Stem

– .006 in. (.076 – 0.152 mm). Use a standard automotive .005 in.

Fig. 22

(0.127 mm) feeler gauge. The feeler gauge should slide between

the rocker arm and valve stem with a slight amount of resistance, without binding (Fig. 22.)

7. If the clearance is not within specification:

a.Turn the adjusting nut using a 5/16 inch (8 mm) wrench or nut driver (Fig. 22).

To increase clearance, turn the adjusting nut counterclockwise.

To decrease clearance, turn the adjusting nut clockwise.

b.Recheck both clearances, and adjust as necessary.

8.Reinstall the rocker arm cover using a new gasket (Fig. 21). Torque the screw to: 20–30 in•lb (2.2–3.4 N•m).

9.Check the spark plug and reinstall. See Replacing the Spark Plug.

10.Reinstall the spark plug wire.

11.Reinstall the engine cover. Check alignment of the cover before tightening the screws. Tighten screws.

NOTE: Make sure that the screws are reinstalled into their original holes (Fig. 20).

REPLACING THE SPARK PLUG

Change the oil while the engine is still warm. The oil will flow freely and carry away more impurities.

1. Remove the oil fill plug.

2. Pour the oil out of the oil fi ll hole and into a container by tipping the unit to a vertical position (Fig. 15). Allow ample time for complete drainage.

3.

Wipe up any oil residue on the unit and clean up any oil that

 

 

may have spilled. Dispose of the oil according to federal, state

 

 

and local regulations.

 

4.

Refill the crankcase with 2.03 fl .oz. (60 ml) of SAE 30 SF, SG,

Fig. 15

 

SH oil (Fig. 17).

 

 

NOTE: Use the bottle and spout saved from initial use to measure the correct amount of oil. The fi ll line on the bottle’s label measures approximately 2.03 fl .oz. (60 ml) (Fig. 16).

5.Check the level. See Checking the Oil Level.

6. Once full, replace the oil plug.

Fill Level

Fig. 16

Use a replacement part number 753-05784or Champion® spark plug #RDZ4H. The correct spark gap is 0.025 in. (0.635 mm).

1. Stop the engine and allow it to cool.

2. Open the spark plug cover (Fig. 23).

3. Grasp the plug wire firmly and pull the cap from the spark plug.

4. Clean dirt from around the spark plug. Remove the spark

 

plug from the cylinder head by turning a 5/8 in. socket

 

counterclockwise.

Fig. 23

WARNING: Do not sand blast, scrape or clean spark plug electrodes. Grit in the engine could damage the cylinder.

5.Replace cracked, fouled or dirty spark plug. Set the spark gap at 0.025 in. (0.635 mm) using a feeler gauge (Fig. 24).

6.

Install a correctly-gapped spark plug in the cylinder head. Turn

 

 

the 5/8 in. socket clockwise until snug.

 

7.

Reinstall the spark plug cover.

 

If using a torque wrench, torque to:

 

110-120 in.•lb. (12.3-13.5 N•m)

0.025 in.

(0.635 mm)

Do not over tighten.

Fig. 24

4