9 Door Panel Installation
Custom 1/4'' Thick Door Panel Insert
Door Panel Preparation
A custom door panel may be inserted into the doorframe. Custom door panels can be flat or raised, as long as the maximum panel thickness, where inserted into the door reveal (channel), is no more than 1/4" thick. For raised panels, the depth of the reveal is 1/4" on all four sides.
IMPORTANT
Raised panels will reduce the door’s 90° swing/zero clearance if the unit is installed next to a wall or similar type of structure.
Panel Dimensions.
The door panel must not weigh more than 20 lbs.
Model |
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CLRCO2175 | 23 | 1/32” | 27 11/16” |
CLR2160 | 14 | 1/32” | 27 11/16” |
CO1175 | 22 | 15/16” | 26 15/16” |
CO29 | 19 | 13/16” | 21 13/32” |
CO2175 | 23 | 1/32” | 27 11/16” |
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Door Panel Installation
Install the insert as follows:
CAUTION
Use care when handling the insert. Insert edges may be sharp.
1. Remove top hinge screw pin with Phillips head screwdriver. Remove door by tilting forward and lifting off bottom hinge pin.
2. Pull door gasket out of groove (top edge of door only). Start in the middle and pull outward, moving toward the edge . This may take some force.
3. Remove the two outside screws holding door handle. Slightly separate door handle from door.
4. Pull handle up and off.
5. Slide custom door panel insert into 1/4- inch channel in door front.
IMPORTANT
Use care not to damage magnet, located on door bottom, when installing door insert. Do not set door on bottom edge when pushing insert into place.
6.Holding door gasket out of the way, replace handle on door, making sure it is seated properly on insert and that screw holes line up.
7.Install two small screws removed in Step 3.
8.Starting at the corners and working inward, push door gasket into place on door.
9.Place door on bottom hinge pin and install upper hinge screw.
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