ESP45

 

 

PS/BC Installation

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CHART 2 - PS/BC STATUS LIGHTS

 

 

 

(Continued)

 

 

LIGHT

ON WHEN

 

ACTION REQUIRED

 

 

 

 

 

Red

Low Voltage or Blown Fuse

 

Check Fuse or

 

 

1. Place battery box within six feet of

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace Batteries

 

 

 

 

the sump and a 115 VAC separately

 

 

Yellow

Battery OK

 

None

 

 

 

 

fused outlet. The outlet must be

 

 

Green

AC power on

 

None

 

 

 

 

protected by a ground fault circuit

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

interrupter (GFCI). The area must also

 

1. After installation, the backup pump

 

 

Working in the

 

 

 

 

 

 

 

 

 

 

 

be clean, dry and well-ventilated.

 

 

 

vicinity of lead acid

 

 

 

 

 

 

will start when the water level rises

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

batteries can be dangerous. Before making

 

2.

Wave cardboard over batteries to

 

 

above the depth that the primary

 

 

 

connections or servicing the batteries, read

 

 

 

 

blow away any gas that may be

 

 

pump should start.

 

 

 

 

 

 

and follow instructions in all applicable

 

 

 

 

present.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2. The PS/BC has a DC charger designed

instruction manuals. To reduce the risk of

 

 

 

 

 

 

 

 

 

 

3.

Connect jumper wire between

 

battery explosion, follow the instructions

 

 

 

to shorten the recharging time of

 

 

 

 

batteries as shown on Figure 1.

 

 

in this manual and those published by the

 

 

 

 

 

 

your battery, and to prevent

 

 

4. Connect power wires from PS/BC to

 

 

battery manufacturer, as well as those of

 

 

 

 

overcharging. In addition, the

 

 

 

 

any other equipment used in the

 

 

 

 

battery terminals as shown in

 

 

control box has a time delay which

surrounding area.

 

 

 

 

Figure 1. Connect the red wire to

 

 

keeps the pump from repeated,

 

 

 

 

 

 

 

 

the unconnected positive terminal

 

 

short cycles when it shuts off. This

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

of battery A and then connect the

 

 

time delay feature will allow the

If battery acid contacts your eye(s),

 

 

 

 

black wire to the unconnected

 

 

 

 

 

 

 

 

pump to run 15 seconds after the

flush with cold running water for 10

 

 

 

 

negative terminal of battery B. The

 

 

switch reaches the off position.

minutes and seek immediate medical

 

 

 

 

yellow light should now be on.

 

 

attention. If acid contacts your skin or

 

 

 

 

 

Maintenance

 

5.

Plug the pump and then the float

 

clothing, wash immediately with soap

 

 

and water.

 

 

 

 

into the PS/BC. The connections are

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

marked.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Unplug main AC pump and the

 

 

 

 

 

 

 

6.

Test pump operation by filling the

 

 

 

 

 

 

 

 

 

Never smoke or allow a spark or flame

 

 

charger. Risk of electrical

 

 

 

 

 

 

sump with water while the main

 

 

 

in the vicinity of the battery.

 

 

 

 

 

shock!

 

 

 

 

 

 

 

 

pump is unplugged. If the pump

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

operates properly, plug the PS/BC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

into the GFCI protected outlet to

 

Always disconnect the

 

 

 

 

 

 

 

 

 

 

 

 

 

Avoid dropping metal tools on the

 

 

 

 

begin charging the battery.

 

electrical supply before

 

 

battery posts because they may spark

 

 

NOTE: Protect electrical cord from sharp

 

attempting to install, service,

 

 

or short-circuit the system or battery,

 

 

 

 

 

 

 

 

relocate or per-form any maintenance. If

causing an explosion.

 

 

objects, hot surfaces, oil and chemicals.

 

 

 

 

the power source is out of sight, lock and

Follow battery manufacturer’s

 

 

Avoid kinking the cord and replace

 

tag in the open (off) position to prevent

 

 

 

maintenance procedures and

 

 

damaged components immediately.

 

unexpected power application. Failure to

 

 

 

schedules. Be certain that the area

 

 

Operation

 

do so could result in fatal electrical

 

 

 

shock. Only qualified electricians should

around the batteries is well ventilated.

 

 

 

repair this unit. Improper repair could

Before servicing the batteries, blow

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

result in fatal electrical shock.

away gasses by waving a piece of

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Once a month,

cardboard near the batteries.

 

 

Always disconnect the power

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

source before attempting to

 

 

 

 

 

 

 

check the condition

1. Unplug the PS/BC.

 

 

 

 

 

 

 

 

 

 

 

 

 

of the battery. In order to review the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

install, service, relocate or

 

2. For batteries with top caps that can

 

 

 

battery condition, follow the steps that

 

 

maintain the pump. Never touch sump

 

 

 

 

be removed, the electrolyte level

 

 

 

are listed below:

 

 

pump, pump motor, water or discharge

 

 

 

 

 

 

 

 

 

 

 

 

should be checked and filled to

 

 

piping when pump is connected to

 

BATTERIES

 

 

 

 

 

 

 

 

 

 

 

manufacturer’s specifications. The

 

 

electrical power. Never handle a pump

 

 

 

 

 

 

 

 

 

 

 

 

 

Dangerous

charge for each cell should be

 

 

or pump motor with wet hands or when

 

 

 

 

 

 

 

 

standing on wet or damp surface or in

 

 

 

 

 

 

hydrogen gas can

checked with a hydrometer. A

 

 

 

 

 

 

 

 

 

 

water. Fatal electrical shock could occur.

 

be released from batteries while

specific gravity of 1.265 indicates

 

 

 

 

 

 

 

 

 

charging. Sparks can ignite the gas in

the battery is at full charge. If the

 

 

 

 

 

 

 

 

 

an enclosed space. Wear safety goggles

specific gravity of any of the cells

 

 

 

 

 

 

 

 

 

when connecting batteries. Battery

 

 

 

Risk of electrical shock! Use a

 

 

 

varies more than .050, the battery

 

 

 

 

 

 

connections should be made in a well-

 

 

 

 

 

 

should be replaced.

 

 

GFCI receptacle to reduce the

 

 

 

ventilated area.

 

 

 

 

 

 

 

 

 

 

 

risk of fatal electrical shock.

 

 

 

 

 

 

 

 

 

 

 

NOTE: An inexpensive hydrometer

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Cutting the cord or plug will void the

 

 

 

 

 

 

 

 

 

can be purchased at an automotive

 

 

warranty and make the pump inoperable.

 

 

 

 

 

 

 

 

 

parts dealer.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

www.waynepumps.com

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Wayne 353601-001 specifications Maintenance, Operation, Chart 2 PS/BC Status Lights On When Action Required, Batteries

353601-001 specifications

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