Wayne Cast Iron Utility Series Operation, Maintenance, Extension Cord Length Table, Wire Size

Models: 321304-001 Cast Iron Utility Series

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Installation (Continued)

Operating Instructions and Parts Manual

Installation (Continued)

 

EXTENSION CORD LENGTH TABLE

 

 

 

 

 

tor and grounding type attachment

Wire Size

#18

#16

#14

#12

Length

25 ft

50 ft

100 ft

150 ft

plug. A grounded receptacle in confor-

mance with current NEC and local codes

 

 

 

 

 

must be used (See Figure 1).

 

 

 

 

 

 

Grounding

Blade

Figure 1

2.This pump operates on 115V, 60 Hz AC, single phase or 115V DC.

3.Use an extension cord only if neces- sary. Follow the Extension Cord Length Table for proper gage of 3- wire, grounding type extension cord.

Risk of fatal electrical shock. Never cut off the round grounding prong. Cutting the cord or plug

will void the warranty and make the pump inoperable.

4.Figure 2 shows a typical installation. Threaded adapters are furnished for attaching garden hose where condi- tions permit its use. In no case should the pump be more than 15 feet above or away from inlet source. Install a foot valve and when suction lift is over 10 feet or when suction line is over 10 feet.

5.The inlet line may be galvanized pipe, plastic pipe, or reinforced hose. Small leaks in suction line

greatly reduce efficiency of pump and may prevent priming.

Ordinary garden hose will collapse

under suction pressure and should not be used in the inlet but for pressure boosting only.

6.Use a strainer when pumping from a creek, pond, or source where for- eign objects may be sucked into the pump. The strainer should prevent solids from entering the inlet line.

7.A regular garden hose may be used as a discharge line.

Operation

Pump must be filled with water

before operation. Running the pump dry will cause damage to the shaft seal.

1.This unit is not waterproof or weath- erproof and is not intended to be used in showers, saunas, or other potentially wet locations. The motor is designed to be used in a clean, dry location with access to adequate cooling air. Ambient temperatures around the motor should not exceed 104˚F (40˚C).

2.Remove priming plug and fill with water. Close plug

3.Plug power cord into GFCI protected electrical outlet. The pump will prime in a few minutes depending on suc- tion line length. Use of foot valve on suction line is recommended.

4.In the case of pressure boosting, turn water on before starting pump. This force primes the pump. Then, plug power cord into GFCI protect- ed electrical outlet.

5.Unplug cord to turn unit off.

Maintenance

Let pump cool for at least 20 minutes

before attempting to service. Motor may be extremely hot. Personal injury may result.

1.Pump should be checked periodically for proper operation.

Always disconnect the electrical supply

before attempting to install, service, or perform any maintenance. If the power source is out of sight, lock and tag in the open (off) position to prevent unex- pected power application. Failure to do so could result in fatal electrical shock. Only qualified electricians should repair this unit. Improper repair could result in fatal electrical shock.

BRUSH REPLACEMENT

Brushes for this pump should be

inspected after 100 hours of operation.

Pumps with excess of 100 hours of oper- ation may stop operating or fail to start. This could be due to worn brushes or carbon build-up. The brushes should be removed and carbon removed. Worn brushes are not covered under warran- ty. Replacement brushes may be avail- able from Wayne Pumps. Call 1-800-237- 0987 to order.

Priming Plug

Inlet

Hose Adapters

Outlet

1)Disconnect electrical cord from power supply.

2)Remove brush caps with screwdriver.

3)Remove old brush assembly.

4)Insert new brush assembly.

5)Replace brush caps.

For other problems, consult trou- bleshooting chart.

Figure 2

www.waynepumps.com

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Wayne Cast Iron Utility Series Operation, Maintenance, Extension Cord Length Table, Wire Size, 25 ft, 50 ft, 100 ft