Wayne-Dalton 346919 Removing an Existing Door, Door Section Identification, Preparing the Opening

				1-9/16”
			Warning label	#4
				Graduated
5/16” x 1 5/8” Hex head lag screws		1/4”-14 x 5/8” Self tapping	Top section	end hinge
				1-3/8”
	(as required)	screws (as required)
			#3	#3 Graduated
			Warning label	end hinge
(2) 3/8”-16 x 3/4”	(4) 1/4”-20 x 5/8”	1/4”-20 x 9/16”	Intermediate section	1-1/8”
Truss head bolts	Carriage bolts	Track bolts (as required)
			#2	#2 Graduated
				end hinge

	Lock section	7/8”
(2) 3/8”- 16 Hex nuts	3/8”-16 x 1-1/2” Hex bolts
	#1	#1 Graduated
	Bottom corner bracket warning labels	end hinge

5/16” x 1-1/4” Clevis pin					Bottom corner
				Bottom section
	1/4”- 20 Flanged	1/4”-20 x 11/16” Self	Astragal		bracket
					Astragal
Cotter pin
	hex nuts (as required)	drilling screws (as required)	Typical graduated end
					Section side view illustration
			hinge stamping
			location

			#10 x 5/8”
Pull handles (as required)	Lift handles (as required)		Phillips pan head screws
			(black painted heads)	Removing an Existing Door
#8 x 1-21/32” Quadrex pan head screws		#8 x 1-13/32” Quadrex pan head screws		Important: Counterbalance spring tension must always be released before any
				attempt is made to start removing an existing door.
	5/16” x 1-5/8” Tamper-resistant hex head			WARNING
				A powerful spring releasing its energy suddenly can cause severe
		lag screw (as required)
				or fatal injury. To avoid injury, have a trained door systems tech-
				nician, using proper tools and instructions, release the spring
				tension.
	5/16” x 2” Tamper-resistant hex head			For detailed information see supplemental instructions “Removing an Existing Door/ Preparing
				the Opening”. These instructions are not supplied with the door, but are available at no charge
		lag screw (as required)
				from Wayne-Dalton, A Division Of Overhead Door Corporation, P.O. Box 67, Mt. Hope, OH.,
Door Section Identification				44660, or at www.Wayne-Dalton.com.
				Preparing the Opening
Graduated end and center hinges are always pre-attached at the top of each section (except
top section) and the graduated end hinges are stamped for identification, #1, #2, #3, and #4				IMPORTANT: If you just removed your existing door or you are installing a new
(#4 only on five section doors). The stamp identifies the stacking sequence of the section. The				door, complete all steps in preparing the opening.
sequence is always determined by #1 being the bottom section to #3 or #4 being the highest				To ensure secure mounting of track brackets, side and center brackets, or steel angles to new or
intermediate section. If the stamp on the graduated end hinge is illegible, refer to the section
				retro-fit construction, it is recommended to follow the procedures outlined in DASMA technical
side view illustration. The section side view illustration shows the graduated end hinge profile of
				data sheets #156, #161 and #164 at www.dasma.com.
all sections, and can also be used to identify each section.
The BOTTOM SECTION can be identified by #1 graduated end hinges, the factory attached				The inside perimeter of your garage door opening should be framed with wood jamb and header
bottom astragal, the factory attached bottom corner brackets, and by the bottom corner bracket				material. The jambs and header must be securely fastened to sound framing members. It is
				recommended that 2” x 6” lumber be used. The jambs must be plumb and the header level. The
warning labels on each end stile.
				jambs should extend a minimum of 12” (305 mm) above the top of the opening for TorqueMas-
The LOCK SECTION can be identified by #2 graduated end hinges.
				ter® counterbalance systems. For low headroom applications, the jambs should extend to the
The INTERMEDIATE SECTION can be identified by #3 graduated end hinges. The section will				ceiling height. Minimum side clearance required, from the opening to the wall, is 3-1/2” (89
have a warning label attached to either the right or left hand end stile.				mm).
Note: #4 graduated end hinges are used on the fourth section of five section doors.				Important: Closely inspect jambs, header and mounting surface. Any wood
The TOP SECTION can be identified with no pre-installed graduated end or center hinges.				found not to be sound, must be replaced.
				For TorqueMaster® counterbalance systems, a suitable mounting surface (2” x 6”) must be firmly
				attached to the wall, above the header at the center of the opening.
				Note: Drill a 3/16” pilot hole in the mounting surface to avoid splitting the lumber. Do not attach
				the mounting surface with nails.
				Weatherstrips (may not be included):
				Depending on the size of your door, you may have to cut or trim the weatherstrips (if necessary)
				to properly fit into the header and jambs.
				Note: If nailing product at 40°F or below, pre-drilling is required.
				Note: Do not permanently attach weatherstrips to the header and jambs at this time.
				For Quick Install track: For the header, align the weatherstrip with the inside edge of the header
				and temporarily secure it to the header with equally spaced nails. Starting at either side of the
				4
	Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer,
		refer to your local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com