screws. Repeat same process for other inner upper hinge leafs.
(2) |
|
|
Carriage bolts and (2) |
|
|
|
| |
(2) |
| 2” Long |
| (4) | |
| strut | |
| Lag screws | |
|
| |
Single graduated end |
| Typical |
hinge upper hinge leaf |
| section |
|
| shown. |
Double graduated end hinge |
|
|
upper hinge leaf |
|
|
(2) |
|
and (2) | (2) |
(2) | |
| Lag screws |
Single or double |
|
graduated end hinge(s) |
|
Long edge | 3” Long strut |
| |
(1) Strut clip | Upper hinge leaf(s) |
| |
Short edge |
|
| Typical sections shown. |
For Center Hinge(s) and or half center hinge(s):
Starting with the center hinge, flip the upper hinge leaf up and use it as a template. Mark and
the track bolts and nuts. Repeat for other side.
| Door width (2” Track) | Door width (3” Track) | |
Top of flag angle or | + | + | |
|
| ||
Top of wallangle assembly |
|
| |
2” Track Applications: | Nail |
| |
Top section | |||
3” Track Applications: |
|
| |
|
|
| Flag angle or |
| wallangle assembly |
| Top |
| section |
| Vertical track |
| against rollers |
14 | Horizontal Tracks |
Tools: Ratchet wrench, 7/16” Socket, 9/16” Socket, 9/16” Wrench, |
To install horizontal track, place the curved end over the top track roller of the top section. Align the bottom rail of the horizontal track with the top of the vertical track. Tighten the bot- tom rail of the horizontal track to the flag angle or wall angle with (2)
Repeat same process for other center hinge(s).
IMPORTANT: Be extremely careful not to drill thru the section. Only drill 1” deep.
Important: Push & hold the hinge leafs securely against the sections while securing with appropriate fasteners. There should be no gap between the hinge leafs and the sections.
Typical | Center hinge | 2” Long strut |
section | upper hinge leaf |
|
|
| Flag angle |
|
|
| |
Bottom rail of |
|
|
| |||
Bottom rail of | ||||||
horizontal track |
| |||||
| horizontal track | |||||
|
|
|
(2) | (2) | ||
Flange hex nuts | |||
Flange hex nuts | |||
|
| ||
Vertical | (2) | Vertical | |
track | track | ||
| Track bolts |
|
Wall angle
(2) |
Track bolts |
shown. |
|
|
|
|
|
| (3) |
| |
|
| Lag screws |
| |
Half |
|
| Long |
|
center | (2) | (2) | edge |
|
hinge |
| Short | ||
| Lag screws | Lag screws |
| |
|
|
|
| edge |
| 3” Long strut |
|
| (1) Strut |
| Upper hinge leaf | Upper hinge leaf |
| clip |
Typical sections shown. |
|
| Center | |
|
| hinge | ||
|
|
|
| |
13 | Top Section |
|
|
|
WARNING
Do not raise door until horizontal tracks are secured at rear, as outlined in step, Rear Back Hangs, or door could fall from overhead position causing severe or fatal injury.
Level the horizontal track assembly.
For riveted track assembly, bolt the top rail of the horizontal track to the first encountered slot in the flag angle using (1)
For wall angle track assembly, first bolt the angle of the horizontal track to the slots in the wall angle using (2)
Repeat for other side.
Remove the nail that was temporarily holding the top section in place, installed in step, Top Section.
Important: Failure to remove nail before attempting to raise door could cause permanent damage to top section.
Tools: Hammer, Step ladder, Tape measure |
Place the top section in the opening. Temporarily secure the top section by driving a nail into the header near the center of the door and bending it over the top section. Now, flip up the graduated end hinge and center hinge leaves, hold tight against section, and fasten center hinges first and end hinges last (refer to step, Stacking Sections). Vertical track alignment is critical. For 2” track, position flag angle/wall angle between
(1) | (2) | |
Washer |
| (1) |
|
| Flange hex nut |
|
| Washer |
|
| Top rail of |
|
| horizontal track |
Top rail of |
|
|
horizontal track | (1) | |
| ||
|
| Track bolt |
|
| Flag angle |
(2)
(1)
Wall angle
Flag angles/wall angles must be parallel to the door sections. Repeat same process for other side.
Important: The dimension between the flag angles must be:
For 2” track applications: door width plus
For 3” track applications: door width plus
Complete the vertical track installation by securing the jamb bracket(s) or slots in the wall angle and tightening the other lag screws. Push the vertical track against the track rollers so that the track rollers are touching the deepest part of the curved side of the track; tighten all
15 | Adjusting Top Fixtures |
Tools: 7/16” Wrench, Step ladder |
With horizontal tracks installed, you can now adjust the top fixtures.
NOTE: If your door came with two top fixtures, then one top fixture is required to be adjusted for each side.
NOTE: If your door came with four top fixtures, then two top fixtures are required to be
11
Please Do Not Return This Product To The Store. Contact your local
refer to your local yellow pages business listings or go to the Find a Dealer section online at