Wayne-Dalton 45, 43, 40, 47, 42 Half Center Hinges, Top Fixtures, Bottom Section

the upper leg of strut to the bottom section using (1) 1/4”-20 x 1-7/8” carriage bolt and

(1)1/4”–20 flange hex nut. Next secure the bottom leg of strut, the lower slot of the center hinge to the bottom section (1) 1/4”-20 x 1-7/8” carriage bolt and (1) 1/4”–20 flange hex nut, as shown. Repeat same process for other center hinges.

	Short	Center hinge
(1) Strut clip	edge	(2) 1/4” - 20 x 1 7/8” Carriage bolts
(if applicable)	(1) Strut clip
		and (2) 1/4” - 20 Flange hex nuts
	(if applicable)
	Long edge	Lower hinge leaf
		(1) Strut clip

(2)1/4” - 20 x 1 7/8” Carriage bolts

Short stem track roller

(2)1/4” - 20 Flange hex nuts

Top section

(C)Left hand top fixture

	(1) Strut clip	(if applicable)	Long strut
			(if applicable)
Long edge	(if applicable)
			Typical
Short edge			section
			shown

If you have single graduated end hinges, insert a short stem track roller / short stem tandem track roller (if included) into the hinge tube on each side.

If you have double graduated end hinges, insert a long stem track roller / short stem tandem track roller (if included) into the hinge tubes on each side.

Important: When placing track rollers / tandem track roller (if included) into graduated end hinges number 2 and higher, the track roller / tandem track roller (if included) goes into tube furthest away from section.

8	Half Center Hinges
	Tools: Power drill, 7/16” Socket driver, Tape measure

Note: If you don’t have half center hinges, then skip this step. Refer to Package Contents / Parts Breakdown, to determine if you have half center hinges.

Using a tape measure, position the half center hinges equally spaced in between the center hinges and equally spaced in between the center hinges and the graduated end hinges. Position the holes of the lower hinge leaf onto the bottom section surface, as shown. Using the half center hinge as a template, drill pilot holes, 1” deep into the bottom section using a 1/8” drill bit.

IMPORTANT: Be extremely careful not to drill thru the section. Only drill 1” deep.

Attach the lower hinge leaf of the center hinge to the bottom section using (2) 1/4”-14 x 1” lag screws. Repeat for other half center hinge(s). Set the bottom section aside.

Place the Intermediate I section face down on a couple of sawhorses or flat clean/ smooth surface. Reference step Graduated End And Center Hinges and this step to attach the long struts (if applicable) and hinges to the top rail of the sections in the same manner as was done for the bottom section. Repeat the same process for the other Intermediate section(s) if applicable, except top section.

Half	Equally spaced		Center
center
			hinge
hinge	Lower hinge leaf	Typical section
		shown
(2) 1/4” - 14 x 1” Lag screws			Long strut
			(if applicable)

9	Top Fixtures
	Tools: Power drill, 7/16” Socket driver

NOTE: If your door came with two top fixtures (A), then one top fixture and a short stem track roller are required for each side.

NOTE: If your door came with four top fixtures (B), then two top fixtures and a long stem track roller are required for each side.

Note: Refer to Door Section Identification / Parts Breakdown.

Place the top section face down on a couple of sawhorses or flat clean/ smooth surface.

NOTE: Depending on your door, refer to illustrations (A) or (B) to determine how to install the top fixtures.

Follow the corresponding steps below:

(A): Starting on the left hand side, align the edge of the top fixture parallel to the top section edge. Using the top fixture as a template, mark and pre-drill (3) 9/32” diameter holes through the top section. Loosely attach the top fixture to the top section using (2) 1/4”-20 x 1-7/8” carriage bolts and (2) 1/4-20 flange hex nuts. Insert a short stem track roller into the top fixture slide. Repeat the same process for the right hand side.

(B): Position the second top fixture next to the first installed top fixture and loosely attach it with (2) 1/4 – 14 x 1” lag screws. Insert a long stem track roller into the top fixture slides. Repeat the same process for the right hand side.

(2) Top
fixtures	Top section
Long stem
track roller
	(2) 1/4” - 14 x 1”
	Lag screws
	(D) Left hand
	top fixture

10	Strutting For Top Section
	Tools: Power drill, 7/16” Socket driver

NOTE: Refer to the Door Section Identification and Strut Identification, to determine if the top section requires a short strut to be installed.

Lay the short strut onto the top rail of the top section. Position the top of the strut 3/4” down from the top edge of the top section. Center the short strut from side to side on the section surface.

Drill pilot holes, 1” deep into the top section using a 1/8” drill bit.

IMPORTANT: Be extremely careful not to drill thru the section. Only drill 1” deep.

Attach the strut using (2) 1/4”-14 x 1” lag screws at each on each end and center stile (aligned with hinges) locations.

Short strut

Top section

3/4”

Typical top

fixture

1/4” - 14 x 1”

Lag screws

11	Bottom Section
	Tools: Level, Wooden shims (if necessary)

Center the bottom section in the door opening. Level the section using wooden shims (if necessary) under the bottom section.

9

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer,

refer to your local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com