5/16” x 1-1/4”

Cotter pin

Cable drums RH/LH Torsion springs RH/LH

Clevis pin (as required)

(as required)

End bearing

End bearing brackets

Center bearing bracket

Center bracket bushing

brackets RH/LH

(as required)

RH/LH (as required)

assembly (as required)

assembly (as required)

Center coupler

Key shafts

 

Set collars

Counterbalance lift cables

assembly (as required)

(as required)

(as required)

Strut clips

Hinges

 

Half Center

Weather seals

(as required)

hinges (as required)

& nails (If included)

Bottom weather seal with

Lift handles

Pull down rope

1/4”-20 x 9/16”

3/4” nails (as required)

(as required)

(if included)

Track bolts (as required)

(2) 3/8”-16 x 3/4”

 

 

 

1/4” - 14 x 1”

Truss head bolts

(2) 3/8”- 16 Hex nuts

Lag screws (as required)

 

 

 

5/16” x 2” Tamper-resistant hex head

 

 

 

 

lag screw (as required)

The BOTTOM SECTION can be identified by #1.

The INTERMEDIATE I SECTION can be identified by #2.

The INTERMEDIATE II SECTION can be identified by #3, for a 4 section high door only. The INTERMEDIATE III SECTION can be identified by #4, for a 5 section high door only. The INTERMEDIATE IV SECTION can be identified by #5, for a 6 section high door only. The INTERMEDIATE V SECTION can be identified by #6, for a 7 section high door only. The INTERMEDIATE III SECTION can be identified by #7, for a 8 section high door only. The TOP SECTION can be identified by a #, being the highest section.

Typical design option “Outside surface of

 

Top rail

 

 

 

 

 

 

 

 

door sections shown”

 

 

 

 

 

 

4. or 3.

 

Outside

 

Inside

 

Top

 

surface

 

surface

 

section

 

 

 

 

 

 

3.

 

 

 

Typical

 

 

 

 

stamping

 

Intermediate II

#

 

#

location

1

section

 

2.

 

Bottom

 

Bottom

 

Intermediate I

 

rail

 

rail

 

 

section

 

 

 

 

 

 

1.

 

Side views of sections

 

 

 

 

 

 

 

Bottom

Top

Intermediate(s)

Bottom

section

section

 

 

section

NOTE: 3 Section high doors, does not have

 

 

 

 

 

 

an Intermediate II Section.

 

 

 

 

 

 

Graduated End Hinge And

Strut Identification

Graduated End Hinge Schedule

Door Height

Track

Section Type

Graduated End Hinge

Number

 

 

 

 

 

 

 

 

 

Top

N/A

 

 

 

 

 

2”

Intermediate I

#2

 

 

 

 

3 Section High Door

 

Bottom

#1

 

 

 

 

Top

N/A

 

 

 

3”

 

 

 

Intermediate I

#4

 

 

 

 

 

 

Bottom

#3

5/16” x 1 5/8” Hex head lag screws (as required)

1/4” - 10 x 1” Tamper-resistant hex head lag screw (as required)

1/4”- 20 Flanged

hex nuts (as required)

3/8”-16 x 1-1/2” Hex bolts

1/4” - 20 x 1 7/8”

Carriage bolts (as required)

 

 

Top

N/A

 

 

 

 

 

2”

Intermediate II

3#

 

 

 

Intermediate I

2#

 

 

 

 

 

 

4 Section High Door

 

Bottom

1#

 

 

 

 

Top

N/A

 

 

 

 

 

 

 

3”

Intermediate II

5#

 

 

 

 

Intermediate I

4#

 

 

 

 

 

 

 

 

Bottom

3#

 

 

 

 

 

 

Top

N/A

 

 

 

 

 

 

Intermediate III

4#

 

2”

 

 

 

Intermediate II

3#

 

 

 

 

 

 

Intermediate I

2#

 

 

 

 

5 Section High Door

 

Bottom

1#

 

 

 

 

 

 

1/4”-20 x 7/8” Self

5/16” x 1 5/8” Hex head lag screws

drilling screws (as required)

(as required)

Door Section Identification

When installing your door, you must use sections of the appropriate height in the right stacking location. Determine, what sections you need to use in what order depends on the design of your door.

Sections are stamped for identification, #1, #2, #3, #4, #5, #6, #7, and #8. The stamp, located on each side of the sections identifies the stacking sequence. The sequence is always deter- mined by #1 being the bottom section to #7 or #8 being the highest top section. If the stamp on the section is illegible, refer to the section side view illustration. The section side view illustration shows the section profile of all sections, and can also be used to identify each section.

 

Top

N/A

 

 

 

 

Intermediate III

6#

3”

 

 

Intermediate II

5#

 

 

 

 

Intermediate I

4#

 

 

 

 

Bottom

3#

4

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer,

refer to your local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Page 4
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Wayne-Dalton 45, 43, 40, 47, 42 installation instructions Graduated End Hinge Strut Identification, Door Section Identification

45, 42, 47, 40, 43 specifications

Wayne-Dalton is renowned for its innovative approach to garage doors, and the series 45, 43, 42, 47, and 40 exemplify their commitment to quality and performance. Each model is engineered with unique features that cater to both aesthetic preferences and functional requirements, ensuring homeowners find the perfect match for their needs.

The Wayne-Dalton 45 model stands out with its distinctive design, offering a variety of panels and styles that can complement different architectural themes. This model utilizes durable materials such as steel and aluminum, providing excellent resistance against the elements while maintaining an attractive appearance. Its insulated version incorporates polyurethane foam, which effectively enhances energy efficiency, improving home comfort.

The 43 series is characterized by its robust construction and design flexibility. With multiple color options and textures, homeowners can easily personalize their garage doors. This model also highlights Wayne-Dalton’s innovative TorqueMaster® torsion spring system, which simplifies installation and enhances safety by keeping the spring contained within a steel tube.

The 42 model showcases a contemporary aesthetic, featuring sleek lines and modern designs that appeal to today’s homeowners. Constructed with high-quality materials, the 42 model offers excellent thermal insulation properties, reducing energy costs and increasing overall home efficiency. Its advanced weather sealing system prevents air and water infiltration, ensuring the interior remains comfortable regardless of external conditions.

The Wayne-Dalton 47 is designed for those seeking a more rustic or traditional look. This model mimics the appearance of wood with its faux-wood options while providing the durability of steel. Its insulation technology allows for significant energy savings, making it a sensible choice for regions with extreme weather conditions.

Lastly, the 40 model is recognized for its simplicity and reliability. It combines functionality with affordability, making it ideal for homeowners seeking an economical option without sacrificing quality. Its design allows for a smooth operation, and its long-lasting materials ensure that it withstands the test of time.

In summary, the Wayne-Dalton 45, 43, 42, 47, and 40 models showcase a variety of designs, technologies, and characteristics that cater to different homeowner preferences. From energy efficiency and security features to aesthetic choices, Wayne-Dalton continues to lead the market in garage door solutions. Whether prioritizing style, durability, or value, there is a Wayne-Dalton model that fits every homeowner's needs.