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Generac 004614-1 Appendix 3 - Exploded Views and Parts Lists, Generac Power Systems, Inc

Models: 004614-1

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Appendix 3 — Exploded Views and Parts Lists

QUIETPACT™ 65D Recreational Vehicle Generator Cooling System – Drawing No. D2360

44 Generac® Power Systems, Inc.

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Generac 004614-1 owner manual Appendix 3 - Exploded Views and Parts Lists, Generac Power Systems, Inc

Contents

Liquid-cooled Recreational Vehicle Generator Owner’s Manual and Installation InstructionsPOWER SYSTEMS, INC Model 004614-1 QUIETPACT 65DOPERATION AND MAINTENANCE AUTHORIZED SERVICE DEALER LOCATIONCONTENTS HOW TO OBTAIN SERVICESafety Rules Part II - Installation InstructionsTable of Contents Section 3 - Post-installation StartupGENERAL HAZARDS EXPLOSION HAZARDS ELECTRICAL HAZARDSFIRE HAZARDS 1.1 GENERATOR IDENTIFICATION Model QUIETPACT 65D1.2 GENERATOR APPLICABILITY 1.3 SAFETY1.5 SPECIFICATIONS 1.4 GENERATOR AC CONNECTION SYSTEM1.5.4 COOLANT 1.5.2 FUEL CONSUMPTION GAL/HR1.5.3 ENGINE OIL REQUIREMENTS 1.5.5 ENGINE2.3.1 INSTALLATION 2.1.5 PREHEAT SWITCH2.1.2 START/STOP SWITCH 2.1 GENERATOR CONTROL PANEL2.3.3 FUEL SUPPLY 2.4 STARTING THE GENERATOR2.3.2 ENGINE LUBRICATION 2.3.4 COOLANT LEVEL2.5 STOPPING THE GENERATOR 2.7.1 LOW OIL PRESSURE SWITCH2.7.2 HIGH COOLANT TEMPERATURE SWITCH 2.7 PROTECTION SYSTEMS2.7.4 OVERVOLTAGE PROTECTION 2.8 ADDITIONAL INFORMATION2.7.3 OVERSPEED SHUTDOWN 2.8.1 25-HOUR BREAK-IN PERIOD3.2 CHANGING THE ENGINE OIL AND/OR OIL FILTER Figure 3.1 - Oil Maintenance Features3.1 CHECKING THE ENGINE OIL LEVEL 2.8.4 OPERATION IN HIGH GRASS OR BRUSH3.4 SPARK ARRESTOR MUFFLER 3.3 SERVICING THE ENGINE AIR FILTERFigure 3.2 - Engine Air Filter 3.6 BATTERY MAINTENANCE 3.5 CLEANING THE GENERATORFigure 3.3 - Spark Arrestor Muffler Maintenance 3.12.1 REMOVAL FROM SERVICE 3.9 MAJOR SERVICE MANUAL3.12 OUT-OF-SERVICE PROCEDURE 3.7 COOLING SYSTEM3.12.2 RETURN TO SERVICE be performed by your nearest Generac Authorized Service Dealer 3.13 SERVICE SCHEDULEATTENTION It is recommended that all service work Section 3 - MaintenancePART INSTALLATION INSTRUCTIONSSHOULD ATTEMPT INSTALLATION ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS18 Generac Power Systems, Inc NOTICE TO INSTALLERGENERAL HAZARDS EXPLOSION HAZARDS ELECTRICAL HAZARDSFIRE HAZARDS 1.3 STANDARDS BOOKLETS 1.2 SAFETY1.1 PURPOSE AND SCOPE OF THE MANUAL 1.4 EQUIPMENT DESCRIPTIONPower Systems, Inc Major Features and DimensionsFeatures and Dimensions - Drawing No. D2650 Section 1 - General Information2.1.2 GENERATOR SUPPORT 2.1 LOCATION AND SUPPORT2.1.1 GENERATOR LOCATION 2.1.3 SUSPENDED MOUNTING2.2.1 COMPARTMENT CONSTRUCTION 2.2 GENERATOR COMPARTMENTS2.1.4 GENERATOR RESTRAINT Figure 2.2 - Typical Generator Restraint2.2.3 ACOUSTICS 2.2.2 SOUND INSULATING MATERIALSFigure 2.4 - Types of Lock Seams Figure 2.5 - Typical Noise Abatement 2.2.4 COMPARTMENT FLOOR CUTOUTSFigure 2.6 - Compartment Floor Cutout 2.3.1 GENERATOR AIRFLOW 2.3 COOLING AND VENTILATING AIR2.3.2 COOLING AIR INLET OPENINGS Figure 2.8 - Air Inlet in Compartment Door2.4 DIESEL FUEL SYSTEM 2.3.4 TESTING THE INSTALLATIONFigure 2.10 - Air Inlet Using Ductwork 2.3.3 COMPENSATING FOR RESTRICTIONS2.4.3 GENERATOR FUEL RETURN LINES 2.4.1 FUEL TANK2.4.2 GENERATOR FUEL SUPPLY LINES 2.4.2.1 Rigid Fuel Lines2.5.1 MUFFLER AND SPARK ARRESTOR 2.5.2 EXHAUST SYSTEM SAFETY2.5 EXHAUST SYSTEM Figure 2.13 - Typical Exhaust System2.6.1 ELECTRICAL JUNCTION BOX 2.6.2 WIRING2.6 ELECTRICAL CONNECTIONS 2.6.3 GENERATOR AC CONNECTIONS2.6.7 ISOLATING DIFFERENT POWER SOURCES 2.6.5 POWER SUPPLY CORD2.6.6 GROUND FAULT CIRCUIT INTERRUPTERS Figure 2.17 - Transfer Switch Isolation Method2.7.1 RECOMMENDED BATTERY 2.7 BATTERY INSTALLATION2.7.2 BATTERY CABLES 2.7.3 BATTERY CABLE CONNECTIONSFigure 2.19 - Connecting Battery Cables 2.8 OPTIONAL ACCESSORIES2.7.4 BATTERY COMPARTMENT Figure 2.20 - Remote Panel Plug-in Receptacle3.2 BEFORE INITIAL STARTUP 3.1 POST INSTALLATION TESTS3.4 TESTING UNDER LOAD 3.3 INITIAL STARTOPTIONAL ACCESSORIES 3.5 INSTALLATION CHECKLISTBATTERY INSTALLATION POST INSTALLATION TESTSCAUSE TROUBLESHOOTING GUIDEPROBLEM CORRECTIONAppendix 2 - Electrical Data Generac Power Systems, Inc38 Generac Power Systems, Inc Appendix 2 - Electrical DataGenerac Power Systems, Inc Appendix 2 - Electrical Data40 Generac Power Systems, Inc Appendix 3 - Exploded Views and Parts ListsEngine, Alternator Drive and Starter Assembly - Drawing No. 0D5057-A QUIETPACT 65D Recreational Vehicle GeneratorDESCRIPTION Appendix 3 - Exploded Views and Parts Lists42 Generac Power Systems, Inc Appendix 3 - Exploded Views and Parts ListsBLOCK, TERMINAL BATTERY POST DESCRIPTIONDESCRIPTION Appendix 3 - Exploded Views and Parts ListsDESCRIPTION DECAL, MAX HOT / MIN COOLANTAppendix 3 - Exploded Views and Parts Lists 44 Generac Power Systems, Inc720mm Appendix 3 - Exploded Views and Parts ListsDESCRIPTION 270mmAppendix 3 - Exploded Views and Parts Lists 19264 15 DESCRIPTIONDESCRIPTION Appendix 3 - Exploded Views and Parts ListsDESCRIPTION HORIZONTAL EXHAUST MANIFOLDDESCRIPTION Appendix 3 - Exploded Views and Parts Lists48 Generac Power Systems, Inc DESCRIPTIONDESCRIPTION Appendix 3 - Exploded Views and Parts ListsBOOT, CIRCUIT BREAKER WITH DESCRIPTIONDESCRIPTION Appendix 3 - Exploded Views and Parts Lists50 Generac Power Systems, Inc DESCRIPTIONDESCRIPTION Appendix 3 - Exploded Views and Parts ListsDESCRIPTION DESCRIPTION Appendix 3 - Exploded Views and Parts Lists52 Generac Power Systems, Inc DESCRIPTIONDESCRIPTION Appendix 3 - Exploded Views and Parts ListsDESCRIPTION DESCRIPTION PART NO. QTYAppendix 3 - Exploded Views and Parts Lists PART NO. QTYDESCRIPTION Appendix 3 - Exploded Views and Parts ListsROCKER ARM ASSEMBLY INCLUDES DESCRIPTIONDESCRIPTION Appendix 3 - Exploded Views and Parts Lists56 Generac Power Systems, Inc DESCRIPTIONDESCRIPTION Appendix 3 - Exploded Views and Parts ListsDESCRIPTION 1/8 NPT X 1/4 BARBED STRAIGHTQUIETPACT 65D Recreational Vehicle Generator Appendix 3 - Exploded Views and Parts Lists58 Generac Power Systems, Inc 1.0 Liter Diesel Timing and Governor - Drawing No. 082067-BAppendix 3 - Exploded Views and Parts Lists DESCRIPTION60 Generac Power Systems, Inc 3114Appendix 3 - Exploded Views and Parts Lists DESCRIPTIONDESCRIPTION Appendix 3 - Exploded Views and Parts ListsDESCRIPTION 62 Generac Power Systems, Inc Appendix 4 - NotesQUIETPACT 65D Recreational Vehicle Generator Appendix 4 - Notes Generac Power Systems, IncQUIETPACT 65D Recreational Vehicle Generator MANUFACTURERS WARRANTY COVERAGE FEDERAL AND CALIFORNIA EMISSIONS CONTROL WARRANTY STATEMENTYOUR WARRANTY RIGHTS AND OBLIGATIONS OWNERS WARRANTY RESPONSIBILITIESLIMITATIONS OBTAINING WARRANTY SERVICEOBLIGATIONS AND RIGHTS OF THE MANUFACTURER AND OWNER Appendix 5 - WarrantyWARRANTY SCHEDULE - CONSUMER/PERSONAL APPLICATIONS GENERAC POWER SYSTEMS’ THREE-YEAR LIMITED WARRANTYWARRANTY SCHEDULE - COMMERCIAL APPLICATIONS FOR RECREATIONAL VEHICLE GENERATORS