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Generac 004614-1 Appendix 3 - Exploded Views and Parts Lists, Generac Power Systems, Inc

Models: 004614-1

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1.0 Liter Diesel Timing and Governor – Drawing No. 082067-B

Appendix 3 — Exploded Views and Parts Lists

QUIETPACT™ 65D Recreational Vehicle Generator

1.0 Liter Diesel Timing and Governor – Drawing No. 082067-B

58 Generac® Power Systems, Inc.

Page 60

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Generac 004614-1 owner manual Appendix 3 - Exploded Views and Parts Lists, QUIETPACT 65D Recreational Vehicle Generator

Contents

Owner’s Manual and Installation Instructions POWER SYSTEMS, INCLiquid-cooled Recreational Vehicle Generator Model 004614-1 QUIETPACT 65DAUTHORIZED SERVICE DEALER LOCATION CONTENTSOPERATION AND MAINTENANCE HOW TO OBTAIN SERVICEPart II - Installation Instructions Table of ContentsSafety Rules Section 3 - Post-installation StartupGENERAL HAZARDS ELECTRICAL HAZARDS EXPLOSION HAZARDSFIRE HAZARDS 1.1 GENERATOR IDENTIFICATION Model QUIETPACT 65D1.3 SAFETY 1.5 SPECIFICATIONS1.2 GENERATOR APPLICABILITY 1.4 GENERATOR AC CONNECTION SYSTEM1.5.2 FUEL CONSUMPTION GAL/HR 1.5.3 ENGINE OIL REQUIREMENTS1.5.4 COOLANT 1.5.5 ENGINE2.1.5 PREHEAT SWITCH 2.1.2 START/STOP SWITCH2.3.1 INSTALLATION 2.1 GENERATOR CONTROL PANEL2.4 STARTING THE GENERATOR 2.3.2 ENGINE LUBRICATION2.3.3 FUEL SUPPLY 2.3.4 COOLANT LEVEL2.7.1 LOW OIL PRESSURE SWITCH 2.7.2 HIGH COOLANT TEMPERATURE SWITCH2.5 STOPPING THE GENERATOR 2.7 PROTECTION SYSTEMS2.8 ADDITIONAL INFORMATION 2.7.3 OVERSPEED SHUTDOWN2.7.4 OVERVOLTAGE PROTECTION 2.8.1 25-HOUR BREAK-IN PERIODFigure 3.1 - Oil Maintenance Features 3.1 CHECKING THE ENGINE OIL LEVEL3.2 CHANGING THE ENGINE OIL AND/OR OIL FILTER 2.8.4 OPERATION IN HIGH GRASS OR BRUSH3.3 SERVICING THE ENGINE AIR FILTER 3.4 SPARK ARRESTOR MUFFLERFigure 3.2 - Engine Air Filter 3.5 CLEANING THE GENERATOR 3.6 BATTERY MAINTENANCEFigure 3.3 - Spark Arrestor Muffler Maintenance 3.9 MAJOR SERVICE MANUAL 3.12 OUT-OF-SERVICE PROCEDURE3.12.1 REMOVAL FROM SERVICE 3.7 COOLING SYSTEM3.12.2 RETURN TO SERVICE 3.13 SERVICE SCHEDULE ATTENTION It is recommended that all service workbe performed by your nearest Generac Authorized Service Dealer Section 3 - MaintenanceINSTALLATION INSTRUCTIONS SHOULD ATTEMPT INSTALLATIONPART ONLY QUALIFIED ELECTRICIANS OR CONTRACTORSNOTICE TO INSTALLER 18 Generac Power Systems, IncGENERAL HAZARDS ELECTRICAL HAZARDS EXPLOSION HAZARDSFIRE HAZARDS 1.2 SAFETY 1.1 PURPOSE AND SCOPE OF THE MANUAL1.3 STANDARDS BOOKLETS 1.4 EQUIPMENT DESCRIPTIONMajor Features and Dimensions Features and Dimensions - Drawing No. D2650Power Systems, Inc Section 1 - General Information2.1 LOCATION AND SUPPORT 2.1.1 GENERATOR LOCATION2.1.2 GENERATOR SUPPORT 2.1.3 SUSPENDED MOUNTING2.2 GENERATOR COMPARTMENTS 2.1.4 GENERATOR RESTRAINT2.2.1 COMPARTMENT CONSTRUCTION Figure 2.2 - Typical Generator Restraint2.2.2 SOUND INSULATING MATERIALS 2.2.3 ACOUSTICSFigure 2.4 - Types of Lock Seams 2.2.4 COMPARTMENT FLOOR CUTOUTS Figure 2.5 - Typical Noise AbatementFigure 2.6 - Compartment Floor Cutout 2.3 COOLING AND VENTILATING AIR 2.3.2 COOLING AIR INLET OPENINGS2.3.1 GENERATOR AIRFLOW Figure 2.8 - Air Inlet in Compartment Door2.3.4 TESTING THE INSTALLATION Figure 2.10 - Air Inlet Using Ductwork2.4 DIESEL FUEL SYSTEM 2.3.3 COMPENSATING FOR RESTRICTIONS2.4.1 FUEL TANK 2.4.2 GENERATOR FUEL SUPPLY LINES2.4.3 GENERATOR FUEL RETURN LINES 2.4.2.1 Rigid Fuel Lines2.5.2 EXHAUST SYSTEM SAFETY 2.5 EXHAUST SYSTEM2.5.1 MUFFLER AND SPARK ARRESTOR Figure 2.13 - Typical Exhaust System2.6.2 WIRING 2.6 ELECTRICAL CONNECTIONS2.6.1 ELECTRICAL JUNCTION BOX 2.6.3 GENERATOR AC CONNECTIONS2.6.5 POWER SUPPLY CORD 2.6.6 GROUND FAULT CIRCUIT INTERRUPTERS2.6.7 ISOLATING DIFFERENT POWER SOURCES Figure 2.17 - Transfer Switch Isolation Method2.7 BATTERY INSTALLATION 2.7.2 BATTERY CABLES2.7.1 RECOMMENDED BATTERY 2.7.3 BATTERY CABLE CONNECTIONS2.8 OPTIONAL ACCESSORIES 2.7.4 BATTERY COMPARTMENTFigure 2.19 - Connecting Battery Cables Figure 2.20 - Remote Panel Plug-in Receptacle3.1 POST INSTALLATION TESTS 3.4 TESTING UNDER LOAD3.2 BEFORE INITIAL STARTUP 3.3 INITIAL START3.5 INSTALLATION CHECKLIST BATTERY INSTALLATIONOPTIONAL ACCESSORIES POST INSTALLATION TESTSTROUBLESHOOTING GUIDE PROBLEMCAUSE CORRECTIONAppendix 2 - Electrical Data Generac Power Systems, Inc38 Generac Power Systems, Inc Appendix 2 - Electrical DataGenerac Power Systems, Inc Appendix 2 - Electrical DataAppendix 3 - Exploded Views and Parts Lists Engine, Alternator Drive and Starter Assembly - Drawing No. 0D5057-A40 Generac Power Systems, Inc QUIETPACT 65D Recreational Vehicle GeneratorDESCRIPTION Appendix 3 - Exploded Views and Parts ListsAppendix 3 - Exploded Views and Parts Lists BLOCK, TERMINAL BATTERY POST42 Generac Power Systems, Inc DESCRIPTIONAppendix 3 - Exploded Views and Parts Lists DESCRIPTIONDESCRIPTION DECAL, MAX HOT / MIN COOLANTAppendix 3 - Exploded Views and Parts Lists 44 Generac Power Systems, IncAppendix 3 - Exploded Views and Parts Lists DESCRIPTION720mm 270mm1926 4 15Appendix 3 - Exploded Views and Parts Lists DESCRIPTIONAppendix 3 - Exploded Views and Parts Lists DESCRIPTIONDESCRIPTION HORIZONTAL EXHAUST MANIFOLDAppendix 3 - Exploded Views and Parts Lists 48 Generac Power Systems, IncDESCRIPTION DESCRIPTIONAppendix 3 - Exploded Views and Parts Lists BOOT, CIRCUIT BREAKER WITHDESCRIPTION DESCRIPTIONAppendix 3 - Exploded Views and Parts Lists 50 Generac Power Systems, IncDESCRIPTION DESCRIPTIONAppendix 3 - Exploded Views and Parts Lists DESCRIPTIONDESCRIPTION Appendix 3 - Exploded Views and Parts Lists 52 Generac Power Systems, IncDESCRIPTION DESCRIPTIONAppendix 3 - Exploded Views and Parts Lists DESCRIPTIONDESCRIPTION PART NO. QTY Appendix 3 - Exploded Views and Parts ListsDESCRIPTION PART NO. QTYAppendix 3 - Exploded Views and Parts Lists ROCKER ARM ASSEMBLY INCLUDESDESCRIPTION DESCRIPTIONAppendix 3 - Exploded Views and Parts Lists 56 Generac Power Systems, IncDESCRIPTION DESCRIPTIONAppendix 3 - Exploded Views and Parts Lists DESCRIPTIONDESCRIPTION 1/8 NPT X 1/4 BARBED STRAIGHTAppendix 3 - Exploded Views and Parts Lists 58 Generac Power Systems, IncQUIETPACT 65D Recreational Vehicle Generator 1.0 Liter Diesel Timing and Governor - Drawing No. 082067-BAppendix 3 - Exploded Views and Parts Lists DESCRIPTION3114 Appendix 3 - Exploded Views and Parts Lists60 Generac Power Systems, Inc DESCRIPTIONAppendix 3 - Exploded Views and Parts Lists DESCRIPTIONDESCRIPTION Appendix 4 - Notes 62 Generac Power Systems, IncQUIETPACT 65D Recreational Vehicle Generator Generac Power Systems, Inc Appendix 4 - NotesQUIETPACT 65D Recreational Vehicle Generator FEDERAL AND CALIFORNIA EMISSIONS CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONSMANUFACTURERS WARRANTY COVERAGE OWNERS WARRANTY RESPONSIBILITIESOBTAINING WARRANTY SERVICE OBLIGATIONS AND RIGHTS OF THE MANUFACTURER AND OWNERLIMITATIONS Appendix 5 - WarrantyGENERAC POWER SYSTEMS’ THREE-YEAR LIMITED WARRANTY WARRANTY SCHEDULE - COMMERCIAL APPLICATIONSWARRANTY SCHEDULE - CONSUMER/PERSONAL APPLICATIONS FOR RECREATIONAL VEHICLE GENERATORS