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Generac 004614-1 owner manual Appendix 3 - Exploded Views and Parts Lists, Description

Models: 004614-1

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Appendix 3 — Exploded Views and Parts Lists

QUIETPACT™ 65D Recreational Vehicle Generator

1.0 Liter Diesel Timing and Governor – Drawing No. 082067-B

ITEM	PART NO.	QTY.	DESCRIPTION
1	0709390285	1	HOUSING, TIMING GEAR
2	0709390286	1	SPRING PIN
3	0709390287	1	GASKET
4	0709390307	1	SPRING
5	0709390308	1	WASHER
6	0709390309	2	NUT
7	0709390310	1	STOP LEVER
8	0709390314	2	COVER
11	0709390296	1	GOVERNOR LEVER
12	0709390297	1	BOLT
13	0709390298	1	NUT
14	0709390299	1	SHAFT
15	0709390300	1	O-RING
16	0709390301	1	SNAP RING
17	0709390540	3 *	BOLT
18	0709390282	5	BOLT
19	0709390288	1	OIL SEAL
20	0709390274	4	BOLT
21	0709390311	5	BOLT
22	0709390304	1	ARM
23	0709390305	1	SNAP RING
24	0709390306	1	O-RING
25	0709390289	1	GOVERNOR LEVER ASSEMBLY
26	0709390290	1	TENSION LEVER
27	0709390291	1	SNAP RING
28	0709390136	1	WASHER
29	0709390292	1	COTTER PIN
30	0709390313	1	SPRING
31	0709390293	1	SPRING
32	0709390294	1	ARM
33	0709390295	1	O-RING
34	0709390291	1	SNAP RING
35	0709390302	1	BRACKET
36	0709390271	3	BOLT
37	0709390303	2	BOLT
38	071944	1	SCREW HHC M6-1.0 X 25
39	0709390660	1	O-RING
40	0709390534	1 *	O-RING
41	0709390535	1 *	SPACER
42	0709390536	1	GASKET
43	0709390537	1 *	HOLDER (OIL FILL)
44	0709390539	1 *	O-RING
45	0709390188	1 *	CAP
46	0709390541	1 *	BOLT
47	0709390538	3 *	NUT
48	0C4888	1	BRACKET, FUEL FILTER (MODEL 04270 & 04614)
49	051730	3	SCREW HHC M8-1.25 X 60 G8.8 (MODEL 04270 & 04614)
50	052265	1	SCREW HHC M8-1.25 X 65 G8.8 (MODEL 04270 & 04614)
51	045771	4	NUT HEX M8-1.25 G8 (MODEL 04270 & 04614)
52	022129	4	WASHER LOCK M8-5/16 (MODEL 04270 & 04614)

* NOT USED ON MODEL 04270 & 04614

Generac® Power Systems, Inc. 59

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Generac 004614-1 owner manual Appendix 3 - Exploded Views and Parts Lists, Description

Contents

POWER SYSTEMS, INC Owner’s Manual and Installation InstructionsLiquid-cooled Recreational Vehicle Generator Model 004614-1 QUIETPACT 65DCONTENTS AUTHORIZED SERVICE DEALER LOCATIONOPERATION AND MAINTENANCE HOW TO OBTAIN SERVICETable of Contents Part II - Installation InstructionsSafety Rules Section 3 - Post-installation StartupGENERAL HAZARDS EXPLOSION HAZARDS ELECTRICAL HAZARDSFIRE HAZARDS Model QUIETPACT 65D 1.1 GENERATOR IDENTIFICATION1.5 SPECIFICATIONS 1.3 SAFETY1.2 GENERATOR APPLICABILITY 1.4 GENERATOR AC CONNECTION SYSTEM1.5.3 ENGINE OIL REQUIREMENTS 1.5.2 FUEL CONSUMPTION GAL/HR1.5.4 COOLANT 1.5.5 ENGINE2.1.2 START/STOP SWITCH 2.1.5 PREHEAT SWITCH2.3.1 INSTALLATION 2.1 GENERATOR CONTROL PANEL2.3.2 ENGINE LUBRICATION 2.4 STARTING THE GENERATOR2.3.3 FUEL SUPPLY 2.3.4 COOLANT LEVEL2.7.2 HIGH COOLANT TEMPERATURE SWITCH 2.7.1 LOW OIL PRESSURE SWITCH2.5 STOPPING THE GENERATOR 2.7 PROTECTION SYSTEMS2.7.3 OVERSPEED SHUTDOWN 2.8 ADDITIONAL INFORMATION2.7.4 OVERVOLTAGE PROTECTION 2.8.1 25-HOUR BREAK-IN PERIOD3.1 CHECKING THE ENGINE OIL LEVEL Figure 3.1 - Oil Maintenance Features3.2 CHANGING THE ENGINE OIL AND/OR OIL FILTER 2.8.4 OPERATION IN HIGH GRASS OR BRUSH3.4 SPARK ARRESTOR MUFFLER 3.3 SERVICING THE ENGINE AIR FILTERFigure 3.2 - Engine Air Filter 3.6 BATTERY MAINTENANCE 3.5 CLEANING THE GENERATORFigure 3.3 - Spark Arrestor Muffler Maintenance 3.12 OUT-OF-SERVICE PROCEDURE 3.9 MAJOR SERVICE MANUAL3.12.1 REMOVAL FROM SERVICE 3.7 COOLING SYSTEM3.12.2 RETURN TO SERVICE ATTENTION It is recommended that all service work 3.13 SERVICE SCHEDULEbe performed by your nearest Generac Authorized Service Dealer Section 3 - MaintenanceSHOULD ATTEMPT INSTALLATION INSTALLATION INSTRUCTIONSPART ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS18 Generac Power Systems, Inc NOTICE TO INSTALLERGENERAL HAZARDS EXPLOSION HAZARDS ELECTRICAL HAZARDSFIRE HAZARDS 1.1 PURPOSE AND SCOPE OF THE MANUAL 1.2 SAFETY1.3 STANDARDS BOOKLETS 1.4 EQUIPMENT DESCRIPTIONFeatures and Dimensions - Drawing No. D2650 Major Features and DimensionsPower Systems, Inc Section 1 - General Information2.1.1 GENERATOR LOCATION 2.1 LOCATION AND SUPPORT2.1.2 GENERATOR SUPPORT 2.1.3 SUSPENDED MOUNTING2.1.4 GENERATOR RESTRAINT 2.2 GENERATOR COMPARTMENTS2.2.1 COMPARTMENT CONSTRUCTION Figure 2.2 - Typical Generator Restraint2.2.3 ACOUSTICS 2.2.2 SOUND INSULATING MATERIALSFigure 2.4 - Types of Lock Seams Figure 2.5 - Typical Noise Abatement 2.2.4 COMPARTMENT FLOOR CUTOUTSFigure 2.6 - Compartment Floor Cutout 2.3.2 COOLING AIR INLET OPENINGS 2.3 COOLING AND VENTILATING AIR2.3.1 GENERATOR AIRFLOW Figure 2.8 - Air Inlet in Compartment DoorFigure 2.10 - Air Inlet Using Ductwork 2.3.4 TESTING THE INSTALLATION2.4 DIESEL FUEL SYSTEM 2.3.3 COMPENSATING FOR RESTRICTIONS2.4.2 GENERATOR FUEL SUPPLY LINES 2.4.1 FUEL TANK2.4.3 GENERATOR FUEL RETURN LINES 2.4.2.1 Rigid Fuel Lines2.5 EXHAUST SYSTEM 2.5.2 EXHAUST SYSTEM SAFETY2.5.1 MUFFLER AND SPARK ARRESTOR Figure 2.13 - Typical Exhaust System2.6 ELECTRICAL CONNECTIONS 2.6.2 WIRING2.6.1 ELECTRICAL JUNCTION BOX 2.6.3 GENERATOR AC CONNECTIONS2.6.6 GROUND FAULT CIRCUIT INTERRUPTERS 2.6.5 POWER SUPPLY CORD2.6.7 ISOLATING DIFFERENT POWER SOURCES Figure 2.17 - Transfer Switch Isolation Method2.7.2 BATTERY CABLES 2.7 BATTERY INSTALLATION2.7.1 RECOMMENDED BATTERY 2.7.3 BATTERY CABLE CONNECTIONS2.7.4 BATTERY COMPARTMENT 2.8 OPTIONAL ACCESSORIESFigure 2.19 - Connecting Battery Cables Figure 2.20 - Remote Panel Plug-in Receptacle3.4 TESTING UNDER LOAD 3.1 POST INSTALLATION TESTS3.2 BEFORE INITIAL STARTUP 3.3 INITIAL STARTBATTERY INSTALLATION 3.5 INSTALLATION CHECKLISTOPTIONAL ACCESSORIES POST INSTALLATION TESTSPROBLEM TROUBLESHOOTING GUIDECAUSE CORRECTIONGenerac Power Systems, Inc Appendix 2 - Electrical DataAppendix 2 - Electrical Data 38 Generac Power Systems, IncAppendix 2 - Electrical Data Generac Power Systems, IncEngine, Alternator Drive and Starter Assembly - Drawing No. 0D5057-A Appendix 3 - Exploded Views and Parts Lists40 Generac Power Systems, Inc QUIETPACT 65D Recreational Vehicle GeneratorAppendix 3 - Exploded Views and Parts Lists DESCRIPTIONBLOCK, TERMINAL BATTERY POST Appendix 3 - Exploded Views and Parts Lists42 Generac Power Systems, Inc DESCRIPTIONDESCRIPTION Appendix 3 - Exploded Views and Parts ListsDESCRIPTION DECAL, MAX HOT / MIN COOLANT44 Generac Power Systems, Inc Appendix 3 - Exploded Views and Parts ListsDESCRIPTION Appendix 3 - Exploded Views and Parts Lists720mm 270mm4 15 1926Appendix 3 - Exploded Views and Parts Lists DESCRIPTIONDESCRIPTION Appendix 3 - Exploded Views and Parts ListsDESCRIPTION HORIZONTAL EXHAUST MANIFOLD48 Generac Power Systems, Inc Appendix 3 - Exploded Views and Parts ListsDESCRIPTION DESCRIPTIONBOOT, CIRCUIT BREAKER WITH Appendix 3 - Exploded Views and Parts ListsDESCRIPTION DESCRIPTION50 Generac Power Systems, Inc Appendix 3 - Exploded Views and Parts ListsDESCRIPTION DESCRIPTIONDESCRIPTION Appendix 3 - Exploded Views and Parts ListsDESCRIPTION 52 Generac Power Systems, Inc Appendix 3 - Exploded Views and Parts ListsDESCRIPTION DESCRIPTIONDESCRIPTION Appendix 3 - Exploded Views and Parts ListsDESCRIPTION Appendix 3 - Exploded Views and Parts Lists PART NO. QTYDESCRIPTION PART NO. QTYROCKER ARM ASSEMBLY INCLUDES Appendix 3 - Exploded Views and Parts ListsDESCRIPTION DESCRIPTION56 Generac Power Systems, Inc Appendix 3 - Exploded Views and Parts ListsDESCRIPTION DESCRIPTIONDESCRIPTION Appendix 3 - Exploded Views and Parts ListsDESCRIPTION 1/8 NPT X 1/4 BARBED STRAIGHT58 Generac Power Systems, Inc Appendix 3 - Exploded Views and Parts ListsQUIETPACT 65D Recreational Vehicle Generator 1.0 Liter Diesel Timing and Governor - Drawing No. 082067-BDESCRIPTION Appendix 3 - Exploded Views and Parts ListsAppendix 3 - Exploded Views and Parts Lists 311460 Generac Power Systems, Inc DESCRIPTIONDESCRIPTION Appendix 3 - Exploded Views and Parts ListsDESCRIPTION 62 Generac Power Systems, Inc Appendix 4 - NotesQUIETPACT 65D Recreational Vehicle Generator Appendix 4 - Notes Generac Power Systems, IncQUIETPACT 65D Recreational Vehicle Generator YOUR WARRANTY RIGHTS AND OBLIGATIONS FEDERAL AND CALIFORNIA EMISSIONS CONTROL WARRANTY STATEMENTMANUFACTURERS WARRANTY COVERAGE OWNERS WARRANTY RESPONSIBILITIESOBLIGATIONS AND RIGHTS OF THE MANUFACTURER AND OWNER OBTAINING WARRANTY SERVICELIMITATIONS Appendix 5 - WarrantyWARRANTY SCHEDULE - COMMERCIAL APPLICATIONS GENERAC POWER SYSTEMS’ THREE-YEAR LIMITED WARRANTYWARRANTY SCHEDULE - CONSUMER/PERSONAL APPLICATIONS FOR RECREATIONAL VEHICLE GENERATORS