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Generac 004614-1 owner manual Description, Appendix 3 - Exploded Views and Parts Lists

Models: 004614-1

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Appendix 3 — Exploded Views and Parts Lists

QUIETPACT™ 65D Recreational Vehicle Generator

Engine, Alternator Drive and Starter Assembly – Drawing No. 0D5057-A

ITEM	PART NO.	QTY.	DESCRIPTION
1	0C5598	1	BEARING CARRIER, FRONT
2	0C9674	1	BEARING CARRIER, UPPER
3	0C6055H	1	ROTOR ASSEMBLY
4	0D5030H	1	STATOR ASSEMBLY
5	031971	1	BALL BEARING
6	073159	1	BALL BEARING
7	066386	1	BRUSH HOLDER
8	066849	2	TAPTITE M5-0.8 X 16MM
9	0C6862	4	BOLT , STATOR
10	0C3168	6	5/16 SPECIAL LOCK WASHER
11	0C5014	1	LUG, LIFT
12	0C7646	1	RAIL, ENGINE RH
13	0C8646	1	PULLEY, 4.5" FLAT
14	0C5298	1	BELT, V-RIB
15	020692	1	STARTER MOTOR
16	0C4841	1	SPACER, STARTER
17	073106D	1	PULLEY, ALTERNATOR
18	0D5046	1	FLYWHEEL ASSEMBLY
19	039288	2	HHCS M8-1.25 X 55MM
20	071956	2	WASHER, VIBRATION ISOLATOR
21	022129	8	WASHER, SPLIT LK -M8
22	045771	8	NUT, HEX M8-1.25
23	040250	2	SHCS 5/16"-18 X 1-1/2"
24	0C7933	1	GUARD, FLYWHEEL
25	068485	4	HHCS M12-1.25 X 20MM
26	051769	6	WASHER, SPLIT LK -M12
27	0C4537	2	ENGINE BRACKET
28	022304	2	½" FLAT WASHER
29	023316	1	½"-13 X 4" HHCS
30	049451	1	FENDER WASHER 7GA
31	042633	1	HHCS 3/8-24 X 1"
32	046526	11	LOCKWASHER M10
33	052212	6	HHCS M10-1.25 X 25MM
34	069673J	2	5/16 FLANGE NUT
35	051756	5	HHCS M10-1.25 X 20MM
36	049813	1	M6 HEX NUT
37	043107	2	HHCS M8-1.25 X 25MM
38	021991	1	EARTH STRAP
39	039253	4	HHCS M8-1.25 X 20MM
40	0A1658	1	¼" SPECIAL LOCK WASHER
41	067989	4	M8 FLANGE NUT
42	0C1069	3	TAPTITE, M6-1.0 X 8MM
43	0C6609	1	ENGINE, 1.0L DIESEL
44	049808	2	WASHER, FLAT M12
45	055934M	1	CLAMP, VINYL COATED, ¾"
46	0A7043	2	HHCS M12-1.25 X 25MM
47	0C8644	1	TENSIONER, SE-F18-4.5"
48	024426	1	½"-13 X1-3/4" HHCS
49	048705	2	½"-13 FLANGE NUT
50	022145	2	FLAT WASHER, 5/16"

Generac® Power Systems, Inc. 41

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Generac 004614-1 owner manual Description, Appendix 3 - Exploded Views and Parts Lists

Contents

Model 004614-1 QUIETPACT 65D Owner’s Manual and Installation InstructionsPOWER SYSTEMS, INC Liquid-cooled Recreational Vehicle GeneratorHOW TO OBTAIN SERVICE AUTHORIZED SERVICE DEALER LOCATIONCONTENTS OPERATION AND MAINTENANCESection 3 - Post-installation Startup Part II - Installation InstructionsTable of Contents Safety RulesGENERAL HAZARDS EXPLOSION HAZARDS ELECTRICAL HAZARDSFIRE HAZARDS Model QUIETPACT 65D 1.1 GENERATOR IDENTIFICATION1.4 GENERATOR AC CONNECTION SYSTEM 1.3 SAFETY1.5 SPECIFICATIONS 1.2 GENERATOR APPLICABILITY1.5.5 ENGINE 1.5.2 FUEL CONSUMPTION GAL/HR1.5.3 ENGINE OIL REQUIREMENTS 1.5.4 COOLANT2.1 GENERATOR CONTROL PANEL 2.1.5 PREHEAT SWITCH2.1.2 START/STOP SWITCH 2.3.1 INSTALLATION2.3.4 COOLANT LEVEL 2.4 STARTING THE GENERATOR2.3.2 ENGINE LUBRICATION 2.3.3 FUEL SUPPLY2.7 PROTECTION SYSTEMS 2.7.1 LOW OIL PRESSURE SWITCH2.7.2 HIGH COOLANT TEMPERATURE SWITCH 2.5 STOPPING THE GENERATOR2.8.1 25-HOUR BREAK-IN PERIOD 2.8 ADDITIONAL INFORMATION2.7.3 OVERSPEED SHUTDOWN 2.7.4 OVERVOLTAGE PROTECTION2.8.4 OPERATION IN HIGH GRASS OR BRUSH Figure 3.1 - Oil Maintenance Features3.1 CHECKING THE ENGINE OIL LEVEL 3.2 CHANGING THE ENGINE OIL AND/OR OIL FILTER3.4 SPARK ARRESTOR MUFFLER 3.3 SERVICING THE ENGINE AIR FILTERFigure 3.2 - Engine Air Filter 3.6 BATTERY MAINTENANCE 3.5 CLEANING THE GENERATORFigure 3.3 - Spark Arrestor Muffler Maintenance 3.7 COOLING SYSTEM 3.9 MAJOR SERVICE MANUAL3.12 OUT-OF-SERVICE PROCEDURE 3.12.1 REMOVAL FROM SERVICE3.12.2 RETURN TO SERVICE Section 3 - Maintenance 3.13 SERVICE SCHEDULEATTENTION It is recommended that all service work be performed by your nearest Generac Authorized Service DealerONLY QUALIFIED ELECTRICIANS OR CONTRACTORS INSTALLATION INSTRUCTIONSSHOULD ATTEMPT INSTALLATION PART18 Generac Power Systems, Inc NOTICE TO INSTALLERGENERAL HAZARDS EXPLOSION HAZARDS ELECTRICAL HAZARDSFIRE HAZARDS 1.4 EQUIPMENT DESCRIPTION 1.2 SAFETY1.1 PURPOSE AND SCOPE OF THE MANUAL 1.3 STANDARDS BOOKLETSSection 1 - General Information Major Features and DimensionsFeatures and Dimensions - Drawing No. D2650 Power Systems, Inc2.1.3 SUSPENDED MOUNTING 2.1 LOCATION AND SUPPORT2.1.1 GENERATOR LOCATION 2.1.2 GENERATOR SUPPORTFigure 2.2 - Typical Generator Restraint 2.2 GENERATOR COMPARTMENTS2.1.4 GENERATOR RESTRAINT 2.2.1 COMPARTMENT CONSTRUCTION2.2.3 ACOUSTICS 2.2.2 SOUND INSULATING MATERIALSFigure 2.4 - Types of Lock Seams Figure 2.5 - Typical Noise Abatement 2.2.4 COMPARTMENT FLOOR CUTOUTSFigure 2.6 - Compartment Floor Cutout Figure 2.8 - Air Inlet in Compartment Door 2.3 COOLING AND VENTILATING AIR2.3.2 COOLING AIR INLET OPENINGS 2.3.1 GENERATOR AIRFLOW2.3.3 COMPENSATING FOR RESTRICTIONS 2.3.4 TESTING THE INSTALLATIONFigure 2.10 - Air Inlet Using Ductwork 2.4 DIESEL FUEL SYSTEM2.4.2.1 Rigid Fuel Lines 2.4.1 FUEL TANK2.4.2 GENERATOR FUEL SUPPLY LINES 2.4.3 GENERATOR FUEL RETURN LINESFigure 2.13 - Typical Exhaust System 2.5.2 EXHAUST SYSTEM SAFETY2.5 EXHAUST SYSTEM 2.5.1 MUFFLER AND SPARK ARRESTOR2.6.3 GENERATOR AC CONNECTIONS 2.6.2 WIRING2.6 ELECTRICAL CONNECTIONS 2.6.1 ELECTRICAL JUNCTION BOXFigure 2.17 - Transfer Switch Isolation Method 2.6.5 POWER SUPPLY CORD2.6.6 GROUND FAULT CIRCUIT INTERRUPTERS 2.6.7 ISOLATING DIFFERENT POWER SOURCES2.7.3 BATTERY CABLE CONNECTIONS 2.7 BATTERY INSTALLATION2.7.2 BATTERY CABLES 2.7.1 RECOMMENDED BATTERYFigure 2.20 - Remote Panel Plug-in Receptacle 2.8 OPTIONAL ACCESSORIES2.7.4 BATTERY COMPARTMENT Figure 2.19 - Connecting Battery Cables3.3 INITIAL START 3.1 POST INSTALLATION TESTS3.4 TESTING UNDER LOAD 3.2 BEFORE INITIAL STARTUPPOST INSTALLATION TESTS 3.5 INSTALLATION CHECKLISTBATTERY INSTALLATION OPTIONAL ACCESSORIESCORRECTION TROUBLESHOOTING GUIDEPROBLEM CAUSEGenerac Power Systems, Inc Appendix 2 - Electrical DataAppendix 2 - Electrical Data 38 Generac Power Systems, IncAppendix 2 - Electrical Data Generac Power Systems, IncQUIETPACT 65D Recreational Vehicle Generator Appendix 3 - Exploded Views and Parts ListsEngine, Alternator Drive and Starter Assembly - Drawing No. 0D5057-A 40 Generac Power Systems, IncAppendix 3 - Exploded Views and Parts Lists DESCRIPTIONDESCRIPTION Appendix 3 - Exploded Views and Parts ListsBLOCK, TERMINAL BATTERY POST 42 Generac Power Systems, IncDECAL, MAX HOT / MIN COOLANT Appendix 3 - Exploded Views and Parts ListsDESCRIPTION DESCRIPTION44 Generac Power Systems, Inc Appendix 3 - Exploded Views and Parts Lists270mm Appendix 3 - Exploded Views and Parts ListsDESCRIPTION 720mmDESCRIPTION 19264 15 Appendix 3 - Exploded Views and Parts ListsHORIZONTAL EXHAUST MANIFOLD Appendix 3 - Exploded Views and Parts ListsDESCRIPTION DESCRIPTIONDESCRIPTION Appendix 3 - Exploded Views and Parts Lists48 Generac Power Systems, Inc DESCRIPTIONDESCRIPTION Appendix 3 - Exploded Views and Parts ListsBOOT, CIRCUIT BREAKER WITH DESCRIPTIONDESCRIPTION Appendix 3 - Exploded Views and Parts Lists50 Generac Power Systems, Inc DESCRIPTIONDESCRIPTION Appendix 3 - Exploded Views and Parts ListsDESCRIPTION DESCRIPTION Appendix 3 - Exploded Views and Parts Lists52 Generac Power Systems, Inc DESCRIPTIONDESCRIPTION Appendix 3 - Exploded Views and Parts ListsDESCRIPTION PART NO. QTY PART NO. QTYAppendix 3 - Exploded Views and Parts Lists DESCRIPTIONDESCRIPTION Appendix 3 - Exploded Views and Parts ListsROCKER ARM ASSEMBLY INCLUDES DESCRIPTIONDESCRIPTION Appendix 3 - Exploded Views and Parts Lists56 Generac Power Systems, Inc DESCRIPTION1/8 NPT X 1/4 BARBED STRAIGHT Appendix 3 - Exploded Views and Parts ListsDESCRIPTION DESCRIPTION1.0 Liter Diesel Timing and Governor - Drawing No. 082067-B Appendix 3 - Exploded Views and Parts Lists58 Generac Power Systems, Inc QUIETPACT 65D Recreational Vehicle GeneratorDESCRIPTION Appendix 3 - Exploded Views and Parts ListsDESCRIPTION 3114Appendix 3 - Exploded Views and Parts Lists 60 Generac Power Systems, IncDESCRIPTION Appendix 3 - Exploded Views and Parts ListsDESCRIPTION 62 Generac Power Systems, Inc Appendix 4 - NotesQUIETPACT 65D Recreational Vehicle Generator Appendix 4 - Notes Generac Power Systems, IncQUIETPACT 65D Recreational Vehicle Generator OWNERS WARRANTY RESPONSIBILITIES FEDERAL AND CALIFORNIA EMISSIONS CONTROL WARRANTY STATEMENTYOUR WARRANTY RIGHTS AND OBLIGATIONS MANUFACTURERS WARRANTY COVERAGEAppendix 5 - Warranty OBTAINING WARRANTY SERVICEOBLIGATIONS AND RIGHTS OF THE MANUFACTURER AND OWNER LIMITATIONSFOR RECREATIONAL VEHICLE GENERATORS GENERAC POWER SYSTEMS’ THREE-YEAR LIMITED WARRANTYWARRANTY SCHEDULE - COMMERCIAL APPLICATIONS WARRANTY SCHEDULE - CONSUMER/PERSONAL APPLICATIONS