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Generac 004614-1 owner manual Appendix 3 - Exploded Views and Parts Lists, Description

Models: 004614-1

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GASKET, ENGINE CONTROL BOX

Appendix 3 — Exploded Views and Parts Lists

QUIETPACT™ 65D Recreational Vehicle Generator

Customer Controls Assembly – Drawing No. 0D5055-A

ITEM	PART NO.	QTY.	DESCRIPTION		ITEM	PART NO.	QTY.	DESCRIPTION
1	0D2398	1	START / STOP SWITCH	16		0C5096	1	FRAME, CONTROL PANEL
2	0C4540	1	COVER, ENGINE CONTROL BOX	17		0D4372	1	PLUG, OIL FILL
3	0C1457	1	HOUR METER	18		0C3971B	1	DIPSTICK ASSEMBLY
4	081904	1	FUSE HOLDER, SFE-14	19		0C4883	1	HOSE, DIPSTICK TUBE
5	055920	1	SWITCH, PUSHBUTTON SPST	20		0C4884	1	HOSE, FILLER TUBE
6	043181	2	PPHMS M3-0.5 X 10	21		0C7649	2	HOSE CLAMP 7/8-3/8
7	022159	2	LOCKWASHER M3	22		057824	2	HOSE CLAMP SIZE #16
8	055927	1	FUSE, SFE-14	23		0C3992	4	M4-0.7 X 16 HHCS TAPTITE
9	0C5127	1	DECAL	24		022985	4	WASHER, FLAT #6
10	0C7341	1	BOOT / NUT / PREHEAT SWITCH	25		084135	1	GROMMET
11	049226	4	LOCKWASHER, M5	26		0C6440	2	GASKET, ENGINE CONTROL BOX
12	0C7340	1	BOOT, CIRCUIT BREAKER (WITH 4	27		082081	1	CIRCUIT BREAKER, 30A, 2 POLE
			SEALING SCREWS)	28		049813	2	NUT, HEX M6-1.0
13	0D2021A	1	HARNESS	29		052749	4	PHMS M5-0.8 X 12
14	051714	2	HEX NUT, M3	30		038150	4	FLATWASHER, #8
15	0C4476	1	BOX, ENGINE CONTROL	31		022097	2	WASHER, SPLIT LOCK 1/4”-M6

Generac® Power Systems, Inc. 49

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Generac 004614-1 owner manual Appendix 3 - Exploded Views and Parts Lists, Description, Gasket, Engine Control Box

Contents

Model 004614-1 QUIETPACT 65D Owner’s Manual and Installation InstructionsPOWER SYSTEMS, INC Liquid-cooled Recreational Vehicle GeneratorHOW TO OBTAIN SERVICE AUTHORIZED SERVICE DEALER LOCATIONCONTENTS OPERATION AND MAINTENANCESection 3 - Post-installation Startup Part II - Installation InstructionsTable of Contents Safety RulesGENERAL HAZARDS ELECTRICAL HAZARDS EXPLOSION HAZARDSFIRE HAZARDS Model QUIETPACT 65D 1.1 GENERATOR IDENTIFICATION1.4 GENERATOR AC CONNECTION SYSTEM 1.3 SAFETY1.5 SPECIFICATIONS 1.2 GENERATOR APPLICABILITY1.5.5 ENGINE 1.5.2 FUEL CONSUMPTION GAL/HR1.5.3 ENGINE OIL REQUIREMENTS 1.5.4 COOLANT2.1 GENERATOR CONTROL PANEL 2.1.5 PREHEAT SWITCH2.1.2 START/STOP SWITCH 2.3.1 INSTALLATION2.3.4 COOLANT LEVEL 2.4 STARTING THE GENERATOR2.3.2 ENGINE LUBRICATION 2.3.3 FUEL SUPPLY2.7 PROTECTION SYSTEMS 2.7.1 LOW OIL PRESSURE SWITCH2.7.2 HIGH COOLANT TEMPERATURE SWITCH 2.5 STOPPING THE GENERATOR2.8.1 25-HOUR BREAK-IN PERIOD 2.8 ADDITIONAL INFORMATION2.7.3 OVERSPEED SHUTDOWN 2.7.4 OVERVOLTAGE PROTECTION2.8.4 OPERATION IN HIGH GRASS OR BRUSH Figure 3.1 - Oil Maintenance Features3.1 CHECKING THE ENGINE OIL LEVEL 3.2 CHANGING THE ENGINE OIL AND/OR OIL FILTER3.3 SERVICING THE ENGINE AIR FILTER 3.4 SPARK ARRESTOR MUFFLERFigure 3.2 - Engine Air Filter 3.5 CLEANING THE GENERATOR 3.6 BATTERY MAINTENANCEFigure 3.3 - Spark Arrestor Muffler Maintenance 3.7 COOLING SYSTEM 3.9 MAJOR SERVICE MANUAL3.12 OUT-OF-SERVICE PROCEDURE 3.12.1 REMOVAL FROM SERVICE3.12.2 RETURN TO SERVICE Section 3 - Maintenance 3.13 SERVICE SCHEDULEATTENTION It is recommended that all service work be performed by your nearest Generac Authorized Service DealerONLY QUALIFIED ELECTRICIANS OR CONTRACTORS INSTALLATION INSTRUCTIONSSHOULD ATTEMPT INSTALLATION PARTNOTICE TO INSTALLER 18 Generac Power Systems, IncGENERAL HAZARDS ELECTRICAL HAZARDS EXPLOSION HAZARDSFIRE HAZARDS 1.4 EQUIPMENT DESCRIPTION 1.2 SAFETY1.1 PURPOSE AND SCOPE OF THE MANUAL 1.3 STANDARDS BOOKLETSSection 1 - General Information Major Features and DimensionsFeatures and Dimensions - Drawing No. D2650 Power Systems, Inc2.1.3 SUSPENDED MOUNTING 2.1 LOCATION AND SUPPORT2.1.1 GENERATOR LOCATION 2.1.2 GENERATOR SUPPORTFigure 2.2 - Typical Generator Restraint 2.2 GENERATOR COMPARTMENTS2.1.4 GENERATOR RESTRAINT 2.2.1 COMPARTMENT CONSTRUCTION2.2.2 SOUND INSULATING MATERIALS 2.2.3 ACOUSTICSFigure 2.4 - Types of Lock Seams 2.2.4 COMPARTMENT FLOOR CUTOUTS Figure 2.5 - Typical Noise AbatementFigure 2.6 - Compartment Floor Cutout Figure 2.8 - Air Inlet in Compartment Door 2.3 COOLING AND VENTILATING AIR2.3.2 COOLING AIR INLET OPENINGS 2.3.1 GENERATOR AIRFLOW2.3.3 COMPENSATING FOR RESTRICTIONS 2.3.4 TESTING THE INSTALLATIONFigure 2.10 - Air Inlet Using Ductwork 2.4 DIESEL FUEL SYSTEM2.4.2.1 Rigid Fuel Lines 2.4.1 FUEL TANK2.4.2 GENERATOR FUEL SUPPLY LINES 2.4.3 GENERATOR FUEL RETURN LINESFigure 2.13 - Typical Exhaust System 2.5.2 EXHAUST SYSTEM SAFETY2.5 EXHAUST SYSTEM 2.5.1 MUFFLER AND SPARK ARRESTOR2.6.3 GENERATOR AC CONNECTIONS 2.6.2 WIRING2.6 ELECTRICAL CONNECTIONS 2.6.1 ELECTRICAL JUNCTION BOXFigure 2.17 - Transfer Switch Isolation Method 2.6.5 POWER SUPPLY CORD2.6.6 GROUND FAULT CIRCUIT INTERRUPTERS 2.6.7 ISOLATING DIFFERENT POWER SOURCES2.7.3 BATTERY CABLE CONNECTIONS 2.7 BATTERY INSTALLATION2.7.2 BATTERY CABLES 2.7.1 RECOMMENDED BATTERYFigure 2.20 - Remote Panel Plug-in Receptacle 2.8 OPTIONAL ACCESSORIES2.7.4 BATTERY COMPARTMENT Figure 2.19 - Connecting Battery Cables3.3 INITIAL START 3.1 POST INSTALLATION TESTS3.4 TESTING UNDER LOAD 3.2 BEFORE INITIAL STARTUPPOST INSTALLATION TESTS 3.5 INSTALLATION CHECKLISTBATTERY INSTALLATION OPTIONAL ACCESSORIESCORRECTION TROUBLESHOOTING GUIDEPROBLEM CAUSEGenerac Power Systems, Inc Appendix 2 - Electrical DataAppendix 2 - Electrical Data 38 Generac Power Systems, IncAppendix 2 - Electrical Data Generac Power Systems, IncQUIETPACT 65D Recreational Vehicle Generator Appendix 3 - Exploded Views and Parts ListsEngine, Alternator Drive and Starter Assembly - Drawing No. 0D5057-A 40 Generac Power Systems, IncAppendix 3 - Exploded Views and Parts Lists DESCRIPTIONDESCRIPTION Appendix 3 - Exploded Views and Parts ListsBLOCK, TERMINAL BATTERY POST 42 Generac Power Systems, IncDECAL, MAX HOT / MIN COOLANT Appendix 3 - Exploded Views and Parts ListsDESCRIPTION DESCRIPTION44 Generac Power Systems, Inc Appendix 3 - Exploded Views and Parts Lists270mm Appendix 3 - Exploded Views and Parts ListsDESCRIPTION 720mmDESCRIPTION 19264 15 Appendix 3 - Exploded Views and Parts ListsHORIZONTAL EXHAUST MANIFOLD Appendix 3 - Exploded Views and Parts ListsDESCRIPTION DESCRIPTIONDESCRIPTION Appendix 3 - Exploded Views and Parts Lists48 Generac Power Systems, Inc DESCRIPTIONDESCRIPTION Appendix 3 - Exploded Views and Parts ListsBOOT, CIRCUIT BREAKER WITH DESCRIPTIONDESCRIPTION Appendix 3 - Exploded Views and Parts Lists50 Generac Power Systems, Inc DESCRIPTIONAppendix 3 - Exploded Views and Parts Lists DESCRIPTIONDESCRIPTION DESCRIPTION Appendix 3 - Exploded Views and Parts Lists52 Generac Power Systems, Inc DESCRIPTIONAppendix 3 - Exploded Views and Parts Lists DESCRIPTIONDESCRIPTION PART NO. QTY PART NO. QTYAppendix 3 - Exploded Views and Parts Lists DESCRIPTIONDESCRIPTION Appendix 3 - Exploded Views and Parts ListsROCKER ARM ASSEMBLY INCLUDES DESCRIPTIONDESCRIPTION Appendix 3 - Exploded Views and Parts Lists56 Generac Power Systems, Inc DESCRIPTION1/8 NPT X 1/4 BARBED STRAIGHT Appendix 3 - Exploded Views and Parts ListsDESCRIPTION DESCRIPTION1.0 Liter Diesel Timing and Governor - Drawing No. 082067-B Appendix 3 - Exploded Views and Parts Lists58 Generac Power Systems, Inc QUIETPACT 65D Recreational Vehicle GeneratorDESCRIPTION Appendix 3 - Exploded Views and Parts ListsDESCRIPTION 3114Appendix 3 - Exploded Views and Parts Lists 60 Generac Power Systems, IncAppendix 3 - Exploded Views and Parts Lists DESCRIPTIONDESCRIPTION Appendix 4 - Notes 62 Generac Power Systems, IncQUIETPACT 65D Recreational Vehicle Generator Generac Power Systems, Inc Appendix 4 - NotesQUIETPACT 65D Recreational Vehicle Generator OWNERS WARRANTY RESPONSIBILITIES FEDERAL AND CALIFORNIA EMISSIONS CONTROL WARRANTY STATEMENTYOUR WARRANTY RIGHTS AND OBLIGATIONS MANUFACTURERS WARRANTY COVERAGEAppendix 5 - Warranty OBTAINING WARRANTY SERVICEOBLIGATIONS AND RIGHTS OF THE MANUFACTURER AND OWNER LIMITATIONSFOR RECREATIONAL VEHICLE GENERATORS GENERAC POWER SYSTEMS’ THREE-YEAR LIMITED WARRANTYWARRANTY SCHEDULE - COMMERCIAL APPLICATIONS WARRANTY SCHEDULE - CONSUMER/PERSONAL APPLICATIONS