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Generac 004614-1 owner manual Appendix 3 - Exploded Views and Parts Lists, Description

Models: 004614-1

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Appendix 3 — Exploded Views and Parts Lists

QUIETPACT™ 65D Recreational Vehicle Generator

1.0 Liter Diesel Cylinder Head – Drawing No. D2794

ITEM	PART NO.	QTY.	DESCRIPTION		ITEM	PART NO.	QTY.	DESCRIPTION
1	0709390147	1	CYLINDER HEAD ASSEMBLY	13		0709390160	11	BOLT
2	0709390148	6	EXPANSION PLUG	14		0709390161	3	BOLT
3	0709390447	3	EXPANSION PLUG	15		0709390162	2	LIFTING EYE
4	0709390149	2	EXPANSION PLUG	16		0709390163	2	BOLT
5	0709390150	3	INTAKE VALVE	17		0709390164	1	TUBING
6	0709390151	3	EXHAUST VALVE	18		0709390165	2	BOLT
7	0709390152	3	VALVE GUIDE SEAL (EXHAUST)	19		0A8584	1	OIL SWITCH
	0709390153	3	VALVE GUIDE SEAL (INTAKE)	20		0D2791	1	THERMO-SWITCH
8	0709390154	6	SPRING	21		0709390168	4	GASKET
9	0709390155	6	RETAINER	22		0709390169	1	WASHER
10	0709390156	12	KEY	23		042574	1	ADAPTOR
11	0709390157	6	CAP
12	0709390158	1	CYLINDER HEAD GASKET, 1.2MM		MM=MILLIMETER
			THICK
	0709390159	1	CYLINDER HEAD GASKET, 1.3MM
			THICK

52 Generac® Power Systems, Inc.

Page 54

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Generac 004614-1 owner manual Appendix 3 - Exploded Views and Parts Lists, Description, CYLINDER HEAD GASKET, 1.2MM

Contents

Liquid-cooled Recreational Vehicle Generator Owner’s Manual and Installation InstructionsPOWER SYSTEMS, INC Model 004614-1 QUIETPACT 65DOPERATION AND MAINTENANCE AUTHORIZED SERVICE DEALER LOCATIONCONTENTS HOW TO OBTAIN SERVICESafety Rules Part II - Installation InstructionsTable of Contents Section 3 - Post-installation StartupGENERAL HAZARDS ELECTRICAL HAZARDS EXPLOSION HAZARDSFIRE HAZARDS 1.1 GENERATOR IDENTIFICATION Model QUIETPACT 65D1.2 GENERATOR APPLICABILITY 1.3 SAFETY1.5 SPECIFICATIONS 1.4 GENERATOR AC CONNECTION SYSTEM1.5.4 COOLANT 1.5.2 FUEL CONSUMPTION GAL/HR1.5.3 ENGINE OIL REQUIREMENTS 1.5.5 ENGINE2.3.1 INSTALLATION 2.1.5 PREHEAT SWITCH2.1.2 START/STOP SWITCH 2.1 GENERATOR CONTROL PANEL2.3.3 FUEL SUPPLY 2.4 STARTING THE GENERATOR2.3.2 ENGINE LUBRICATION 2.3.4 COOLANT LEVEL2.5 STOPPING THE GENERATOR 2.7.1 LOW OIL PRESSURE SWITCH2.7.2 HIGH COOLANT TEMPERATURE SWITCH 2.7 PROTECTION SYSTEMS2.7.4 OVERVOLTAGE PROTECTION 2.8 ADDITIONAL INFORMATION2.7.3 OVERSPEED SHUTDOWN 2.8.1 25-HOUR BREAK-IN PERIOD3.2 CHANGING THE ENGINE OIL AND/OR OIL FILTER Figure 3.1 - Oil Maintenance Features3.1 CHECKING THE ENGINE OIL LEVEL 2.8.4 OPERATION IN HIGH GRASS OR BRUSH3.3 SERVICING THE ENGINE AIR FILTER 3.4 SPARK ARRESTOR MUFFLERFigure 3.2 - Engine Air Filter 3.5 CLEANING THE GENERATOR 3.6 BATTERY MAINTENANCEFigure 3.3 - Spark Arrestor Muffler Maintenance 3.12.1 REMOVAL FROM SERVICE 3.9 MAJOR SERVICE MANUAL3.12 OUT-OF-SERVICE PROCEDURE 3.7 COOLING SYSTEM3.12.2 RETURN TO SERVICE be performed by your nearest Generac Authorized Service Dealer 3.13 SERVICE SCHEDULEATTENTION It is recommended that all service work Section 3 - MaintenancePART INSTALLATION INSTRUCTIONSSHOULD ATTEMPT INSTALLATION ONLY QUALIFIED ELECTRICIANS OR CONTRACTORSNOTICE TO INSTALLER 18 Generac Power Systems, IncGENERAL HAZARDS ELECTRICAL HAZARDS EXPLOSION HAZARDSFIRE HAZARDS 1.3 STANDARDS BOOKLETS 1.2 SAFETY1.1 PURPOSE AND SCOPE OF THE MANUAL 1.4 EQUIPMENT DESCRIPTIONPower Systems, Inc Major Features and DimensionsFeatures and Dimensions - Drawing No. D2650 Section 1 - General Information2.1.2 GENERATOR SUPPORT 2.1 LOCATION AND SUPPORT2.1.1 GENERATOR LOCATION 2.1.3 SUSPENDED MOUNTING2.2.1 COMPARTMENT CONSTRUCTION 2.2 GENERATOR COMPARTMENTS2.1.4 GENERATOR RESTRAINT Figure 2.2 - Typical Generator Restraint2.2.2 SOUND INSULATING MATERIALS 2.2.3 ACOUSTICSFigure 2.4 - Types of Lock Seams 2.2.4 COMPARTMENT FLOOR CUTOUTS Figure 2.5 - Typical Noise AbatementFigure 2.6 - Compartment Floor Cutout 2.3.1 GENERATOR AIRFLOW 2.3 COOLING AND VENTILATING AIR2.3.2 COOLING AIR INLET OPENINGS Figure 2.8 - Air Inlet in Compartment Door2.4 DIESEL FUEL SYSTEM 2.3.4 TESTING THE INSTALLATIONFigure 2.10 - Air Inlet Using Ductwork 2.3.3 COMPENSATING FOR RESTRICTIONS2.4.3 GENERATOR FUEL RETURN LINES 2.4.1 FUEL TANK2.4.2 GENERATOR FUEL SUPPLY LINES 2.4.2.1 Rigid Fuel Lines2.5.1 MUFFLER AND SPARK ARRESTOR 2.5.2 EXHAUST SYSTEM SAFETY2.5 EXHAUST SYSTEM Figure 2.13 - Typical Exhaust System2.6.1 ELECTRICAL JUNCTION BOX 2.6.2 WIRING2.6 ELECTRICAL CONNECTIONS 2.6.3 GENERATOR AC CONNECTIONS2.6.7 ISOLATING DIFFERENT POWER SOURCES 2.6.5 POWER SUPPLY CORD2.6.6 GROUND FAULT CIRCUIT INTERRUPTERS Figure 2.17 - Transfer Switch Isolation Method2.7.1 RECOMMENDED BATTERY 2.7 BATTERY INSTALLATION2.7.2 BATTERY CABLES 2.7.3 BATTERY CABLE CONNECTIONSFigure 2.19 - Connecting Battery Cables 2.8 OPTIONAL ACCESSORIES2.7.4 BATTERY COMPARTMENT Figure 2.20 - Remote Panel Plug-in Receptacle3.2 BEFORE INITIAL STARTUP 3.1 POST INSTALLATION TESTS3.4 TESTING UNDER LOAD 3.3 INITIAL STARTOPTIONAL ACCESSORIES 3.5 INSTALLATION CHECKLISTBATTERY INSTALLATION POST INSTALLATION TESTSCAUSE TROUBLESHOOTING GUIDEPROBLEM CORRECTIONAppendix 2 - Electrical Data Generac Power Systems, Inc38 Generac Power Systems, Inc Appendix 2 - Electrical DataGenerac Power Systems, Inc Appendix 2 - Electrical Data40 Generac Power Systems, Inc Appendix 3 - Exploded Views and Parts ListsEngine, Alternator Drive and Starter Assembly - Drawing No. 0D5057-A QUIETPACT 65D Recreational Vehicle GeneratorDESCRIPTION Appendix 3 - Exploded Views and Parts Lists42 Generac Power Systems, Inc Appendix 3 - Exploded Views and Parts ListsBLOCK, TERMINAL BATTERY POST DESCRIPTIONDESCRIPTION Appendix 3 - Exploded Views and Parts ListsDESCRIPTION DECAL, MAX HOT / MIN COOLANTAppendix 3 - Exploded Views and Parts Lists 44 Generac Power Systems, Inc720mm Appendix 3 - Exploded Views and Parts ListsDESCRIPTION 270mmAppendix 3 - Exploded Views and Parts Lists 19264 15 DESCRIPTIONDESCRIPTION Appendix 3 - Exploded Views and Parts ListsDESCRIPTION HORIZONTAL EXHAUST MANIFOLDDESCRIPTION Appendix 3 - Exploded Views and Parts Lists48 Generac Power Systems, Inc DESCRIPTIONDESCRIPTION Appendix 3 - Exploded Views and Parts ListsBOOT, CIRCUIT BREAKER WITH DESCRIPTIONDESCRIPTION Appendix 3 - Exploded Views and Parts Lists50 Generac Power Systems, Inc DESCRIPTIONAppendix 3 - Exploded Views and Parts Lists DESCRIPTIONDESCRIPTION DESCRIPTION Appendix 3 - Exploded Views and Parts Lists52 Generac Power Systems, Inc DESCRIPTIONAppendix 3 - Exploded Views and Parts Lists DESCRIPTIONDESCRIPTION DESCRIPTION PART NO. QTYAppendix 3 - Exploded Views and Parts Lists PART NO. QTYDESCRIPTION Appendix 3 - Exploded Views and Parts ListsROCKER ARM ASSEMBLY INCLUDES DESCRIPTIONDESCRIPTION Appendix 3 - Exploded Views and Parts Lists56 Generac Power Systems, Inc DESCRIPTIONDESCRIPTION Appendix 3 - Exploded Views and Parts ListsDESCRIPTION 1/8 NPT X 1/4 BARBED STRAIGHTQUIETPACT 65D Recreational Vehicle Generator Appendix 3 - Exploded Views and Parts Lists58 Generac Power Systems, Inc 1.0 Liter Diesel Timing and Governor - Drawing No. 082067-BAppendix 3 - Exploded Views and Parts Lists DESCRIPTION60 Generac Power Systems, Inc 3114Appendix 3 - Exploded Views and Parts Lists DESCRIPTIONAppendix 3 - Exploded Views and Parts Lists DESCRIPTIONDESCRIPTION Appendix 4 - Notes 62 Generac Power Systems, IncQUIETPACT 65D Recreational Vehicle Generator Generac Power Systems, Inc Appendix 4 - NotesQUIETPACT 65D Recreational Vehicle Generator MANUFACTURERS WARRANTY COVERAGE FEDERAL AND CALIFORNIA EMISSIONS CONTROL WARRANTY STATEMENTYOUR WARRANTY RIGHTS AND OBLIGATIONS OWNERS WARRANTY RESPONSIBILITIESLIMITATIONS OBTAINING WARRANTY SERVICEOBLIGATIONS AND RIGHTS OF THE MANUFACTURER AND OWNER Appendix 5 - WarrantyWARRANTY SCHEDULE - CONSUMER/PERSONAL APPLICATIONS GENERAC POWER SYSTEMS’ THREE-YEAR LIMITED WARRANTYWARRANTY SCHEDULE - COMMERCIAL APPLICATIONS FOR RECREATIONAL VEHICLE GENERATORS

CYLINDER HEAD GASKET, 1.2MM

CYLINDER HEAD GASKET, 1.3MM

52 Generac® Power Systems, Inc.