Model 004614-1 QUIETPACT 65D
Owner’s Manual and Installation Instructions
POWER SYSTEMS, INC
Liquid-cooled Recreational Vehicle Generator
HOW TO OBTAIN SERVICE
AUTHORIZED SERVICE DEALER LOCATION
CONTENTS
OPERATION AND MAINTENANCE
Section 3 - Post-installation Startup
Part II - Installation Instructions
Table of Contents
Safety Rules
GENERAL HAZARDS
EXPLOSION HAZARDS
ELECTRICAL HAZARDS
FIRE HAZARDS
Model QUIETPACT 65D
1.1 GENERATOR IDENTIFICATION
1.4 GENERATOR AC CONNECTION SYSTEM
1.3 SAFETY
1.5 SPECIFICATIONS
1.2 GENERATOR APPLICABILITY
1.5.5 ENGINE
1.5.2 FUEL CONSUMPTION GAL/HR
1.5.3 ENGINE OIL REQUIREMENTS
1.5.4 COOLANT
2.1 GENERATOR CONTROL PANEL
2.1.5 PREHEAT SWITCH
2.1.2 START/STOP SWITCH
2.3.1 INSTALLATION
2.3.4 COOLANT LEVEL
2.4 STARTING THE GENERATOR
2.3.2 ENGINE LUBRICATION
2.3.3 FUEL SUPPLY
2.7 PROTECTION SYSTEMS
2.7.1 LOW OIL PRESSURE SWITCH
2.7.2 HIGH COOLANT TEMPERATURE SWITCH
2.5 STOPPING THE GENERATOR
2.8.1 25-HOUR BREAK-IN PERIOD
2.8 ADDITIONAL INFORMATION
2.7.3 OVERSPEED SHUTDOWN
2.7.4 OVERVOLTAGE PROTECTION
2.8.4 OPERATION IN HIGH GRASS OR BRUSH
Figure 3.1 - Oil Maintenance Features
3.1 CHECKING THE ENGINE OIL LEVEL
3.2 CHANGING THE ENGINE OIL AND/OR OIL FILTER
3.4 SPARK ARRESTOR MUFFLER
3.3 SERVICING THE ENGINE AIR FILTER
Figure 3.2 - Engine Air Filter
3.6 BATTERY MAINTENANCE
3.5 CLEANING THE GENERATOR
Figure 3.3 - Spark Arrestor Muffler Maintenance
3.7 COOLING SYSTEM
3.9 MAJOR SERVICE MANUAL
3.12 OUT-OF-SERVICE PROCEDURE
3.12.1 REMOVAL FROM SERVICE
3.12.2 RETURN TO SERVICE
Section 3 - Maintenance
3.13 SERVICE SCHEDULE
ATTENTION It is recommended that all service work
be performed by your nearest Generac Authorized Service Dealer
ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS
INSTALLATION INSTRUCTIONS
SHOULD ATTEMPT INSTALLATION
PART
18 Generac Power Systems, Inc
NOTICE TO INSTALLER
GENERAL HAZARDS
EXPLOSION HAZARDS
ELECTRICAL HAZARDS
FIRE HAZARDS
1.4 EQUIPMENT DESCRIPTION
1.2 SAFETY
1.1 PURPOSE AND SCOPE OF THE MANUAL
1.3 STANDARDS BOOKLETS
Section 1 - General Information
Major Features and Dimensions
Features and Dimensions - Drawing No. D2650
Power Systems, Inc
2.1.3 SUSPENDED MOUNTING
2.1 LOCATION AND SUPPORT
2.1.1 GENERATOR LOCATION
2.1.2 GENERATOR SUPPORT
Figure 2.2 - Typical Generator Restraint
2.2 GENERATOR COMPARTMENTS
2.1.4 GENERATOR RESTRAINT
2.2.1 COMPARTMENT CONSTRUCTION
2.2.3 ACOUSTICS
2.2.2 SOUND INSULATING MATERIALS
Figure 2.4 - Types of Lock Seams
Figure 2.5 - Typical Noise Abatement
2.2.4 COMPARTMENT FLOOR CUTOUTS
Figure 2.6 - Compartment Floor Cutout
Figure 2.8 - Air Inlet in Compartment Door
2.3 COOLING AND VENTILATING AIR
2.3.2 COOLING AIR INLET OPENINGS
2.3.1 GENERATOR AIRFLOW
2.3.3 COMPENSATING FOR RESTRICTIONS
2.3.4 TESTING THE INSTALLATION
Figure 2.10 - Air Inlet Using Ductwork
2.4 DIESEL FUEL SYSTEM
2.4.2.1 Rigid Fuel Lines
2.4.1 FUEL TANK
2.4.2 GENERATOR FUEL SUPPLY LINES
2.4.3 GENERATOR FUEL RETURN LINES
Figure 2.13 - Typical Exhaust System
2.5.2 EXHAUST SYSTEM SAFETY
2.5 EXHAUST SYSTEM
2.5.1 MUFFLER AND SPARK ARRESTOR
2.6.3 GENERATOR AC CONNECTIONS
2.6.2 WIRING
2.6 ELECTRICAL CONNECTIONS
2.6.1 ELECTRICAL JUNCTION BOX
Figure 2.17 - Transfer Switch Isolation Method
2.6.5 POWER SUPPLY CORD
2.6.6 GROUND FAULT CIRCUIT INTERRUPTERS
2.6.7 ISOLATING DIFFERENT POWER SOURCES
2.7.3 BATTERY CABLE CONNECTIONS
2.7 BATTERY INSTALLATION
2.7.2 BATTERY CABLES
2.7.1 RECOMMENDED BATTERY
Figure 2.20 - Remote Panel Plug-in Receptacle
2.8 OPTIONAL ACCESSORIES
2.7.4 BATTERY COMPARTMENT
Figure 2.19 - Connecting Battery Cables
3.3 INITIAL START
3.1 POST INSTALLATION TESTS
3.4 TESTING UNDER LOAD
3.2 BEFORE INITIAL STARTUP
POST INSTALLATION TESTS
3.5 INSTALLATION CHECKLIST
BATTERY INSTALLATION
OPTIONAL ACCESSORIES
CORRECTION
TROUBLESHOOTING GUIDE
PROBLEM
CAUSE
Generac Power Systems, Inc
Appendix 2 - Electrical Data
Appendix 2 - Electrical Data
38 Generac Power Systems, Inc
Appendix 2 - Electrical Data
Generac Power Systems, Inc
QUIETPACT 65D Recreational Vehicle Generator
Appendix 3 - Exploded Views and Parts Lists
Engine, Alternator Drive and Starter Assembly - Drawing No. 0D5057-A
40 Generac Power Systems, Inc
Appendix 3 - Exploded Views and Parts Lists
DESCRIPTION
DESCRIPTION
Appendix 3 - Exploded Views and Parts Lists
BLOCK, TERMINAL BATTERY POST
42 Generac Power Systems, Inc
DECAL, MAX HOT / MIN COOLANT
Appendix 3 - Exploded Views and Parts Lists
DESCRIPTION
DESCRIPTION
44 Generac Power Systems, Inc
Appendix 3 - Exploded Views and Parts Lists
270mm
Appendix 3 - Exploded Views and Parts Lists
DESCRIPTION
720mm
DESCRIPTION
1926
4 15
Appendix 3 - Exploded Views and Parts Lists
HORIZONTAL EXHAUST MANIFOLD
Appendix 3 - Exploded Views and Parts Lists
DESCRIPTION
DESCRIPTION
DESCRIPTION
Appendix 3 - Exploded Views and Parts Lists
48 Generac Power Systems, Inc
DESCRIPTION
DESCRIPTION
Appendix 3 - Exploded Views and Parts Lists
BOOT, CIRCUIT BREAKER WITH
DESCRIPTION
DESCRIPTION
Appendix 3 - Exploded Views and Parts Lists
50 Generac Power Systems, Inc
DESCRIPTION
DESCRIPTION
Appendix 3 - Exploded Views and Parts Lists
DESCRIPTION
DESCRIPTION
Appendix 3 - Exploded Views and Parts Lists
52 Generac Power Systems, Inc
DESCRIPTION
DESCRIPTION
Appendix 3 - Exploded Views and Parts Lists
DESCRIPTION
PART NO. QTY
PART NO. QTY
Appendix 3 - Exploded Views and Parts Lists
DESCRIPTION
DESCRIPTION
Appendix 3 - Exploded Views and Parts Lists
ROCKER ARM ASSEMBLY INCLUDES
DESCRIPTION
DESCRIPTION
Appendix 3 - Exploded Views and Parts Lists
56 Generac Power Systems, Inc
DESCRIPTION
1/8 NPT X 1/4 BARBED STRAIGHT
Appendix 3 - Exploded Views and Parts Lists
DESCRIPTION
DESCRIPTION
1.0 Liter Diesel Timing and Governor - Drawing No. 082067-B
Appendix 3 - Exploded Views and Parts Lists
58 Generac Power Systems, Inc
QUIETPACT 65D Recreational Vehicle Generator
DESCRIPTION
Appendix 3 - Exploded Views and Parts Lists
DESCRIPTION
3114
Appendix 3 - Exploded Views and Parts Lists
60 Generac Power Systems, Inc
DESCRIPTION
Appendix 3 - Exploded Views and Parts Lists
DESCRIPTION
62 Generac Power Systems, Inc
Appendix 4 - Notes
QUIETPACT 65D Recreational Vehicle Generator
Appendix 4 - Notes
Generac Power Systems, Inc
QUIETPACT 65D Recreational Vehicle Generator
OWNERS WARRANTY RESPONSIBILITIES
FEDERAL AND CALIFORNIA EMISSIONS CONTROL WARRANTY STATEMENT
YOUR WARRANTY RIGHTS AND OBLIGATIONS
MANUFACTURERS WARRANTY COVERAGE
Appendix 5 - Warranty
OBTAINING WARRANTY SERVICE
OBLIGATIONS AND RIGHTS OF THE MANUFACTURER AND OWNER
LIMITATIONS
FOR RECREATIONAL VEHICLE GENERATORS
GENERAC POWER SYSTEMS’ THREE-YEAR LIMITED WARRANTY
WARRANTY SCHEDULE - COMMERCIAL APPLICATIONS
WARRANTY SCHEDULE - CONSUMER/PERSONAL APPLICATIONS