Manuals / Generac / Lawn and Garden / Portable Generator

Generac 004614-1 owner manual Appendix 3 - Exploded Views and Parts Lists, Description

Models: 004614-1

1 68

Download 68 pages 46.36 Kb

Page 44

Image 44

Appendix 3 — Exploded Views and Parts Lists

QUIETPACT™ 65D Recreational Vehicle Generator

Base Frame – Drawing No. D2357-A

ITEM	PART NO.	QTY.	DESCRIPTION		ITEM	PART NO.	QTY.	DESCRIPTION
1	0D2126	1	BASE FRAME WELDMENT	14		043146	2	HHCS M6-1.00 X 10
2	0D2131	1	DOOR, SERVICE REAR	15		0C7561	1	CARRIAGE BOLT 3/8 -16 X 55MM
3	0C5088	1	DOOR, SERVICE FRONT	16		0A4456	1	3/8 SPECIAL LOCK WASHER
4	0C5644	4	SLIDE LATCH FLUSH	17		0C7968	3	HEX NUT 3/8-16 BRASS
5	056326	2	VINYL TRIM -BLACK 180MM	18		047411	2	HHCS M6-1.00 X 16
6	029451	677MM	RUBBER TAPE 1/8 X ½"	19		049813	2	NUT, HEX M6.0 -1.0
7	0C7857	4	GROMMET 1/8 X 13/32	20		0C5443	1	BLOCK, TERMINAL BATTERY POST
8	070936E	4	VIBRATION MOUNT	21		0C7423	1	STUD 3/8-16 X 55MM
9	0C6721	1	GASKET, CLEANOUT	22		022131	1	WASHER 3/8 FLAT
10	0C6722	1	PLATE, CLEANOUT	23		022237	1	WASHER SPLIT LK -3/8
11	042907	8	HHCS M8-1.25 X 16
12	022129	8	WASHER, SPLIT LK- M8		MM = MILLIMETRES
13	022097	3	WASHER, SPLIT LK -1/4-M6

42 Generac® Power Systems, Inc.

Page 44

Image 44

Generac 004614-1 owner manual Appendix 3 - Exploded Views and Parts Lists, Description, Block, Terminal Battery Post

Contents

Owner’s Manual and Installation Instructions POWER SYSTEMS, INCLiquid-cooled Recreational Vehicle Generator Model 004614-1 QUIETPACT 65DAUTHORIZED SERVICE DEALER LOCATION CONTENTSOPERATION AND MAINTENANCE HOW TO OBTAIN SERVICEPart II - Installation Instructions Table of ContentsSafety Rules Section 3 - Post-installation StartupGENERAL HAZARDS FIRE HAZARDS ELECTRICAL HAZARDSEXPLOSION HAZARDS 1.1 GENERATOR IDENTIFICATION Model QUIETPACT 65D1.3 SAFETY 1.5 SPECIFICATIONS1.2 GENERATOR APPLICABILITY 1.4 GENERATOR AC CONNECTION SYSTEM1.5.2 FUEL CONSUMPTION GAL/HR 1.5.3 ENGINE OIL REQUIREMENTS1.5.4 COOLANT 1.5.5 ENGINE2.1.5 PREHEAT SWITCH 2.1.2 START/STOP SWITCH2.3.1 INSTALLATION 2.1 GENERATOR CONTROL PANEL2.4 STARTING THE GENERATOR 2.3.2 ENGINE LUBRICATION2.3.3 FUEL SUPPLY 2.3.4 COOLANT LEVEL2.7.1 LOW OIL PRESSURE SWITCH 2.7.2 HIGH COOLANT TEMPERATURE SWITCH2.5 STOPPING THE GENERATOR 2.7 PROTECTION SYSTEMS2.8 ADDITIONAL INFORMATION 2.7.3 OVERSPEED SHUTDOWN2.7.4 OVERVOLTAGE PROTECTION 2.8.1 25-HOUR BREAK-IN PERIODFigure 3.1 - Oil Maintenance Features 3.1 CHECKING THE ENGINE OIL LEVEL3.2 CHANGING THE ENGINE OIL AND/OR OIL FILTER 2.8.4 OPERATION IN HIGH GRASS OR BRUSHFigure 3.2 - Engine Air Filter 3.3 SERVICING THE ENGINE AIR FILTER3.4 SPARK ARRESTOR MUFFLER Figure 3.3 - Spark Arrestor Muffler Maintenance 3.5 CLEANING THE GENERATOR3.6 BATTERY MAINTENANCE 3.9 MAJOR SERVICE MANUAL 3.12 OUT-OF-SERVICE PROCEDURE3.12.1 REMOVAL FROM SERVICE 3.7 COOLING SYSTEM3.12.2 RETURN TO SERVICE 3.13 SERVICE SCHEDULE ATTENTION It is recommended that all service workbe performed by your nearest Generac Authorized Service Dealer Section 3 - MaintenanceINSTALLATION INSTRUCTIONS SHOULD ATTEMPT INSTALLATIONPART ONLY QUALIFIED ELECTRICIANS OR CONTRACTORSGENERAL HAZARDS NOTICE TO INSTALLER18 Generac Power Systems, Inc FIRE HAZARDS ELECTRICAL HAZARDSEXPLOSION HAZARDS 1.2 SAFETY 1.1 PURPOSE AND SCOPE OF THE MANUAL1.3 STANDARDS BOOKLETS 1.4 EQUIPMENT DESCRIPTIONMajor Features and Dimensions Features and Dimensions - Drawing No. D2650Power Systems, Inc Section 1 - General Information2.1 LOCATION AND SUPPORT 2.1.1 GENERATOR LOCATION2.1.2 GENERATOR SUPPORT 2.1.3 SUSPENDED MOUNTING2.2 GENERATOR COMPARTMENTS 2.1.4 GENERATOR RESTRAINT2.2.1 COMPARTMENT CONSTRUCTION Figure 2.2 - Typical Generator RestraintFigure 2.4 - Types of Lock Seams 2.2.2 SOUND INSULATING MATERIALS2.2.3 ACOUSTICS Figure 2.6 - Compartment Floor Cutout 2.2.4 COMPARTMENT FLOOR CUTOUTSFigure 2.5 - Typical Noise Abatement 2.3 COOLING AND VENTILATING AIR 2.3.2 COOLING AIR INLET OPENINGS2.3.1 GENERATOR AIRFLOW Figure 2.8 - Air Inlet in Compartment Door2.3.4 TESTING THE INSTALLATION Figure 2.10 - Air Inlet Using Ductwork2.4 DIESEL FUEL SYSTEM 2.3.3 COMPENSATING FOR RESTRICTIONS2.4.1 FUEL TANK 2.4.2 GENERATOR FUEL SUPPLY LINES2.4.3 GENERATOR FUEL RETURN LINES 2.4.2.1 Rigid Fuel Lines2.5.2 EXHAUST SYSTEM SAFETY 2.5 EXHAUST SYSTEM2.5.1 MUFFLER AND SPARK ARRESTOR Figure 2.13 - Typical Exhaust System2.6.2 WIRING 2.6 ELECTRICAL CONNECTIONS2.6.1 ELECTRICAL JUNCTION BOX 2.6.3 GENERATOR AC CONNECTIONS2.6.5 POWER SUPPLY CORD 2.6.6 GROUND FAULT CIRCUIT INTERRUPTERS2.6.7 ISOLATING DIFFERENT POWER SOURCES Figure 2.17 - Transfer Switch Isolation Method2.7 BATTERY INSTALLATION 2.7.2 BATTERY CABLES2.7.1 RECOMMENDED BATTERY 2.7.3 BATTERY CABLE CONNECTIONS2.8 OPTIONAL ACCESSORIES 2.7.4 BATTERY COMPARTMENTFigure 2.19 - Connecting Battery Cables Figure 2.20 - Remote Panel Plug-in Receptacle3.1 POST INSTALLATION TESTS 3.4 TESTING UNDER LOAD3.2 BEFORE INITIAL STARTUP 3.3 INITIAL START3.5 INSTALLATION CHECKLIST BATTERY INSTALLATIONOPTIONAL ACCESSORIES POST INSTALLATION TESTSTROUBLESHOOTING GUIDE PROBLEMCAUSE CORRECTIONAppendix 2 - Electrical Data Generac Power Systems, Inc38 Generac Power Systems, Inc Appendix 2 - Electrical DataGenerac Power Systems, Inc Appendix 2 - Electrical DataAppendix 3 - Exploded Views and Parts Lists Engine, Alternator Drive and Starter Assembly - Drawing No. 0D5057-A40 Generac Power Systems, Inc QUIETPACT 65D Recreational Vehicle GeneratorDESCRIPTION Appendix 3 - Exploded Views and Parts ListsAppendix 3 - Exploded Views and Parts Lists BLOCK, TERMINAL BATTERY POST42 Generac Power Systems, Inc DESCRIPTIONAppendix 3 - Exploded Views and Parts Lists DESCRIPTIONDESCRIPTION DECAL, MAX HOT / MIN COOLANTAppendix 3 - Exploded Views and Parts Lists 44 Generac Power Systems, IncAppendix 3 - Exploded Views and Parts Lists DESCRIPTION720mm 270mm1926 4 15Appendix 3 - Exploded Views and Parts Lists DESCRIPTIONAppendix 3 - Exploded Views and Parts Lists DESCRIPTIONDESCRIPTION HORIZONTAL EXHAUST MANIFOLDAppendix 3 - Exploded Views and Parts Lists 48 Generac Power Systems, IncDESCRIPTION DESCRIPTIONAppendix 3 - Exploded Views and Parts Lists BOOT, CIRCUIT BREAKER WITHDESCRIPTION DESCRIPTIONAppendix 3 - Exploded Views and Parts Lists 50 Generac Power Systems, IncDESCRIPTION DESCRIPTIONDESCRIPTION Appendix 3 - Exploded Views and Parts ListsDESCRIPTION Appendix 3 - Exploded Views and Parts Lists 52 Generac Power Systems, IncDESCRIPTION DESCRIPTIONDESCRIPTION Appendix 3 - Exploded Views and Parts ListsDESCRIPTION PART NO. QTY Appendix 3 - Exploded Views and Parts ListsDESCRIPTION PART NO. QTYAppendix 3 - Exploded Views and Parts Lists ROCKER ARM ASSEMBLY INCLUDESDESCRIPTION DESCRIPTIONAppendix 3 - Exploded Views and Parts Lists 56 Generac Power Systems, IncDESCRIPTION DESCRIPTIONAppendix 3 - Exploded Views and Parts Lists DESCRIPTIONDESCRIPTION 1/8 NPT X 1/4 BARBED STRAIGHTAppendix 3 - Exploded Views and Parts Lists 58 Generac Power Systems, IncQUIETPACT 65D Recreational Vehicle Generator 1.0 Liter Diesel Timing and Governor - Drawing No. 082067-BAppendix 3 - Exploded Views and Parts Lists DESCRIPTION3114 Appendix 3 - Exploded Views and Parts Lists60 Generac Power Systems, Inc DESCRIPTIONDESCRIPTION Appendix 3 - Exploded Views and Parts ListsDESCRIPTION QUIETPACT 65D Recreational Vehicle Generator Appendix 4 - Notes62 Generac Power Systems, Inc QUIETPACT 65D Recreational Vehicle Generator Generac Power Systems, IncAppendix 4 - Notes FEDERAL AND CALIFORNIA EMISSIONS CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONSMANUFACTURERS WARRANTY COVERAGE OWNERS WARRANTY RESPONSIBILITIESOBTAINING WARRANTY SERVICE OBLIGATIONS AND RIGHTS OF THE MANUFACTURER AND OWNERLIMITATIONS Appendix 5 - WarrantyGENERAC POWER SYSTEMS’ THREE-YEAR LIMITED WARRANTY WARRANTY SCHEDULE - COMMERCIAL APPLICATIONSWARRANTY SCHEDULE - CONSUMER/PERSONAL APPLICATIONS FOR RECREATIONAL VEHICLE GENERATORS