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Generac 004614-1 owner manual 3114, Appendix 3 - Exploded Views and Parts Lists, Description

Models: 004614-1

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Appendix 3 — Exploded Views and Parts Lists

QUIETPACT™ 65D Recreational Vehicle Generator

1.0 Liter Diesel Engine Block – Drawing No. 082961-C

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3114

ITEM	PART NO.	QTY.	DESCRIPTION		ITEM	PART NO.	QTY.	DESCRIPTION
1	070939-139	1	OIL PAN	18		070939-184	1	ROCKER COVER
2	070939-140	20	BOLT	19		070939-185	1	OIL STOPPER
3	0D7124	1	O-RING (MODELS 04270 & 04614 ONLY)	20		070939-186	1	SCREEN
12	070939-143	1	DIPSTICK TUBE (ALL MODELS	22		070939-168	1	GASKET
			EXCEPT 04270 & 04614)	23		070939-187	3	NUT
	0C4641	1	DIPSTICK TUBE (MODELS 04270 &	24		070939-188	1	CAP
			04614 ONLY)	25		070939-189	1	O-RING
13	097843	2	O-RING (ALL MODELS EXCEPT 04270	28		026073-A	1	1/4" PIPE PLUG SQ. HD.
			& 04614)	29		070939-244	1	O-RING
14	070939-145	5	BOLT	30		070939-245	1	TUBING
15	070939-146	1	DIPSTICK (ALL MODELS EXCEPT	31		070939-246	1	SUCTION FILTER
			04270 & 04614)	33		070939-122	1	GASKET
17	070939-183	1	ROCKER COVER GASKET

60 Generac® Power Systems, Inc.

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Generac 004614-1 owner manual 3114, Appendix 3 - Exploded Views and Parts Lists, Description, Dipstick Tube Models

Contents

Liquid-cooled Recreational Vehicle Generator Owner’s Manual and Installation InstructionsPOWER SYSTEMS, INC Model 004614-1 QUIETPACT 65DOPERATION AND MAINTENANCE AUTHORIZED SERVICE DEALER LOCATIONCONTENTS HOW TO OBTAIN SERVICESafety Rules Part II - Installation InstructionsTable of Contents Section 3 - Post-installation StartupGENERAL HAZARDS FIRE HAZARDS ELECTRICAL HAZARDSEXPLOSION HAZARDS 1.1 GENERATOR IDENTIFICATION Model QUIETPACT 65D1.2 GENERATOR APPLICABILITY 1.3 SAFETY1.5 SPECIFICATIONS 1.4 GENERATOR AC CONNECTION SYSTEM1.5.4 COOLANT 1.5.2 FUEL CONSUMPTION GAL/HR1.5.3 ENGINE OIL REQUIREMENTS 1.5.5 ENGINE2.3.1 INSTALLATION 2.1.5 PREHEAT SWITCH2.1.2 START/STOP SWITCH 2.1 GENERATOR CONTROL PANEL2.3.3 FUEL SUPPLY 2.4 STARTING THE GENERATOR2.3.2 ENGINE LUBRICATION 2.3.4 COOLANT LEVEL2.5 STOPPING THE GENERATOR 2.7.1 LOW OIL PRESSURE SWITCH2.7.2 HIGH COOLANT TEMPERATURE SWITCH 2.7 PROTECTION SYSTEMS2.7.4 OVERVOLTAGE PROTECTION 2.8 ADDITIONAL INFORMATION2.7.3 OVERSPEED SHUTDOWN 2.8.1 25-HOUR BREAK-IN PERIOD3.2 CHANGING THE ENGINE OIL AND/OR OIL FILTER Figure 3.1 - Oil Maintenance Features3.1 CHECKING THE ENGINE OIL LEVEL 2.8.4 OPERATION IN HIGH GRASS OR BRUSHFigure 3.2 - Engine Air Filter 3.3 SERVICING THE ENGINE AIR FILTER3.4 SPARK ARRESTOR MUFFLER Figure 3.3 - Spark Arrestor Muffler Maintenance 3.5 CLEANING THE GENERATOR3.6 BATTERY MAINTENANCE 3.12.1 REMOVAL FROM SERVICE 3.9 MAJOR SERVICE MANUAL3.12 OUT-OF-SERVICE PROCEDURE 3.7 COOLING SYSTEM3.12.2 RETURN TO SERVICE be performed by your nearest Generac Authorized Service Dealer 3.13 SERVICE SCHEDULEATTENTION It is recommended that all service work Section 3 - MaintenancePART INSTALLATION INSTRUCTIONSSHOULD ATTEMPT INSTALLATION ONLY QUALIFIED ELECTRICIANS OR CONTRACTORSGENERAL HAZARDS NOTICE TO INSTALLER18 Generac Power Systems, Inc FIRE HAZARDS ELECTRICAL HAZARDSEXPLOSION HAZARDS 1.3 STANDARDS BOOKLETS 1.2 SAFETY1.1 PURPOSE AND SCOPE OF THE MANUAL 1.4 EQUIPMENT DESCRIPTIONPower Systems, Inc Major Features and DimensionsFeatures and Dimensions - Drawing No. D2650 Section 1 - General Information2.1.2 GENERATOR SUPPORT 2.1 LOCATION AND SUPPORT2.1.1 GENERATOR LOCATION 2.1.3 SUSPENDED MOUNTING2.2.1 COMPARTMENT CONSTRUCTION 2.2 GENERATOR COMPARTMENTS2.1.4 GENERATOR RESTRAINT Figure 2.2 - Typical Generator RestraintFigure 2.4 - Types of Lock Seams 2.2.2 SOUND INSULATING MATERIALS2.2.3 ACOUSTICS Figure 2.6 - Compartment Floor Cutout 2.2.4 COMPARTMENT FLOOR CUTOUTSFigure 2.5 - Typical Noise Abatement 2.3.1 GENERATOR AIRFLOW 2.3 COOLING AND VENTILATING AIR2.3.2 COOLING AIR INLET OPENINGS Figure 2.8 - Air Inlet in Compartment Door2.4 DIESEL FUEL SYSTEM 2.3.4 TESTING THE INSTALLATIONFigure 2.10 - Air Inlet Using Ductwork 2.3.3 COMPENSATING FOR RESTRICTIONS2.4.3 GENERATOR FUEL RETURN LINES 2.4.1 FUEL TANK2.4.2 GENERATOR FUEL SUPPLY LINES 2.4.2.1 Rigid Fuel Lines2.5.1 MUFFLER AND SPARK ARRESTOR 2.5.2 EXHAUST SYSTEM SAFETY2.5 EXHAUST SYSTEM Figure 2.13 - Typical Exhaust System2.6.1 ELECTRICAL JUNCTION BOX 2.6.2 WIRING2.6 ELECTRICAL CONNECTIONS 2.6.3 GENERATOR AC CONNECTIONS2.6.7 ISOLATING DIFFERENT POWER SOURCES 2.6.5 POWER SUPPLY CORD2.6.6 GROUND FAULT CIRCUIT INTERRUPTERS Figure 2.17 - Transfer Switch Isolation Method2.7.1 RECOMMENDED BATTERY 2.7 BATTERY INSTALLATION2.7.2 BATTERY CABLES 2.7.3 BATTERY CABLE CONNECTIONSFigure 2.19 - Connecting Battery Cables 2.8 OPTIONAL ACCESSORIES2.7.4 BATTERY COMPARTMENT Figure 2.20 - Remote Panel Plug-in Receptacle3.2 BEFORE INITIAL STARTUP 3.1 POST INSTALLATION TESTS3.4 TESTING UNDER LOAD 3.3 INITIAL STARTOPTIONAL ACCESSORIES 3.5 INSTALLATION CHECKLISTBATTERY INSTALLATION POST INSTALLATION TESTSCAUSE TROUBLESHOOTING GUIDEPROBLEM CORRECTIONAppendix 2 - Electrical Data Generac Power Systems, Inc38 Generac Power Systems, Inc Appendix 2 - Electrical DataGenerac Power Systems, Inc Appendix 2 - Electrical Data40 Generac Power Systems, Inc Appendix 3 - Exploded Views and Parts ListsEngine, Alternator Drive and Starter Assembly - Drawing No. 0D5057-A QUIETPACT 65D Recreational Vehicle GeneratorDESCRIPTION Appendix 3 - Exploded Views and Parts Lists42 Generac Power Systems, Inc Appendix 3 - Exploded Views and Parts ListsBLOCK, TERMINAL BATTERY POST DESCRIPTIONDESCRIPTION Appendix 3 - Exploded Views and Parts ListsDESCRIPTION DECAL, MAX HOT / MIN COOLANTAppendix 3 - Exploded Views and Parts Lists 44 Generac Power Systems, Inc720mm Appendix 3 - Exploded Views and Parts ListsDESCRIPTION 270mmAppendix 3 - Exploded Views and Parts Lists 19264 15 DESCRIPTIONDESCRIPTION Appendix 3 - Exploded Views and Parts ListsDESCRIPTION HORIZONTAL EXHAUST MANIFOLDDESCRIPTION Appendix 3 - Exploded Views and Parts Lists48 Generac Power Systems, Inc DESCRIPTIONDESCRIPTION Appendix 3 - Exploded Views and Parts ListsBOOT, CIRCUIT BREAKER WITH DESCRIPTIONDESCRIPTION Appendix 3 - Exploded Views and Parts Lists50 Generac Power Systems, Inc DESCRIPTIONDESCRIPTION Appendix 3 - Exploded Views and Parts ListsDESCRIPTION DESCRIPTION Appendix 3 - Exploded Views and Parts Lists52 Generac Power Systems, Inc DESCRIPTIONDESCRIPTION Appendix 3 - Exploded Views and Parts ListsDESCRIPTION DESCRIPTION PART NO. QTYAppendix 3 - Exploded Views and Parts Lists PART NO. QTYDESCRIPTION Appendix 3 - Exploded Views and Parts ListsROCKER ARM ASSEMBLY INCLUDES DESCRIPTIONDESCRIPTION Appendix 3 - Exploded Views and Parts Lists56 Generac Power Systems, Inc DESCRIPTIONDESCRIPTION Appendix 3 - Exploded Views and Parts ListsDESCRIPTION 1/8 NPT X 1/4 BARBED STRAIGHTQUIETPACT 65D Recreational Vehicle Generator Appendix 3 - Exploded Views and Parts Lists58 Generac Power Systems, Inc 1.0 Liter Diesel Timing and Governor - Drawing No. 082067-BAppendix 3 - Exploded Views and Parts Lists DESCRIPTION60 Generac Power Systems, Inc 3114Appendix 3 - Exploded Views and Parts Lists DESCRIPTIONDESCRIPTION Appendix 3 - Exploded Views and Parts ListsDESCRIPTION QUIETPACT 65D Recreational Vehicle Generator Appendix 4 - Notes62 Generac Power Systems, Inc QUIETPACT 65D Recreational Vehicle Generator Generac Power Systems, IncAppendix 4 - Notes MANUFACTURERS WARRANTY COVERAGE FEDERAL AND CALIFORNIA EMISSIONS CONTROL WARRANTY STATEMENTYOUR WARRANTY RIGHTS AND OBLIGATIONS OWNERS WARRANTY RESPONSIBILITIESLIMITATIONS OBTAINING WARRANTY SERVICEOBLIGATIONS AND RIGHTS OF THE MANUFACTURER AND OWNER Appendix 5 - WarrantyWARRANTY SCHEDULE - CONSUMER/PERSONAL APPLICATIONS GENERAC POWER SYSTEMS’ THREE-YEAR LIMITED WARRANTYWARRANTY SCHEDULE - COMMERCIAL APPLICATIONS FOR RECREATIONAL VEHICLE GENERATORS

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DIPSTICK TUBE (MODELS 04270 &

O-RING (ALL MODELS EXCEPT 04270

DIPSTICK (ALL MODELS EXCEPT

60 Generac® Power Systems, Inc.