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Generac 004614-1 owner manual Appendix 3 - Exploded Views and Parts Lists, Description

Models: 004614-1

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HORIZONTAL EXHAUST MANIFOLD

Appendix 3 — Exploded Views and Parts Lists

QUIETPACT™ 65D Recreational Vehicle Generator

Intake and Exhaust System – Drawing No. D2362

ITEM	PART NO.	QTY.	DESCRIPTION		ITEM	PART NO.	QTY.	DESCRIPTION
1	075674	1	EXHAUST GASKET	15		022129	10	WASHER, SPLIT LK -M8
2	0C4879	1	CHAMBER AIR INTAKE	16		045771	5	NUT, HEX M8-1.25
3	0C4880	1	AIR FILTER	17		058443	3	CRIMPTITE, ¼"-20 X 5/8"
4	0C5493	1	HOSE, AIR INLET	18		0C5105	1	BRACKET, SUPPORT
5	0C4727	1	MUFFLER WELDMENT	19		022145	4	WASHER, FLAT - M8
6	025145	2	U BOLT & SADDLE 1.25	20		039253	2	HHCS M8-1.25 X 20
7	0C7645	1	RAIL, ENGINE LH, WELDMENT	21		043107	4	HHCS M8-1.25 X 25
8	0C5022	1	INSULATION, EXHAUST	22		035586	2	HOSE CLAMP #20
9	035685	4	HOSE CLAMP #28	23		042909	1	HHCS M8-1.25 X 30
10	0C4878	1	OUTLET, EXHAUST FLEX	24		042907	1	HHCS M8-1.25 X 16
11	0C6243	1	GASKET, EXHAUST OUTLET	25		022145	2	FLAT WASHER, 5/16"
12	0C6244	1	PLATE, EXHAUST OUTLET	26		0709390357	1	MANIFOLD GASKET
13	039288	2	HHCS M8-1.25 X 55	27		075673	1	HORIZONTAL EXHAUST MANIFOLD
14	071956	2	WASHER, VIBRATION ISOLATOR

Generac® Power Systems, Inc. 47

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Generac 004614-1 owner manual Appendix 3 - Exploded Views and Parts Lists, Description, Horizontal Exhaust Manifold

Contents

POWER SYSTEMS, INC Owner’s Manual and Installation InstructionsLiquid-cooled Recreational Vehicle Generator Model 004614-1 QUIETPACT 65DCONTENTS AUTHORIZED SERVICE DEALER LOCATIONOPERATION AND MAINTENANCE HOW TO OBTAIN SERVICETable of Contents Part II - Installation InstructionsSafety Rules Section 3 - Post-installation StartupGENERAL HAZARDS EXPLOSION HAZARDS ELECTRICAL HAZARDSFIRE HAZARDS Model QUIETPACT 65D 1.1 GENERATOR IDENTIFICATION1.5 SPECIFICATIONS 1.3 SAFETY1.2 GENERATOR APPLICABILITY 1.4 GENERATOR AC CONNECTION SYSTEM1.5.3 ENGINE OIL REQUIREMENTS 1.5.2 FUEL CONSUMPTION GAL/HR1.5.4 COOLANT 1.5.5 ENGINE2.1.2 START/STOP SWITCH 2.1.5 PREHEAT SWITCH2.3.1 INSTALLATION 2.1 GENERATOR CONTROL PANEL2.3.2 ENGINE LUBRICATION 2.4 STARTING THE GENERATOR2.3.3 FUEL SUPPLY 2.3.4 COOLANT LEVEL2.7.2 HIGH COOLANT TEMPERATURE SWITCH 2.7.1 LOW OIL PRESSURE SWITCH2.5 STOPPING THE GENERATOR 2.7 PROTECTION SYSTEMS2.7.3 OVERSPEED SHUTDOWN 2.8 ADDITIONAL INFORMATION2.7.4 OVERVOLTAGE PROTECTION 2.8.1 25-HOUR BREAK-IN PERIOD3.1 CHECKING THE ENGINE OIL LEVEL Figure 3.1 - Oil Maintenance Features3.2 CHANGING THE ENGINE OIL AND/OR OIL FILTER 2.8.4 OPERATION IN HIGH GRASS OR BRUSH3.4 SPARK ARRESTOR MUFFLER 3.3 SERVICING THE ENGINE AIR FILTERFigure 3.2 - Engine Air Filter 3.6 BATTERY MAINTENANCE 3.5 CLEANING THE GENERATORFigure 3.3 - Spark Arrestor Muffler Maintenance 3.12 OUT-OF-SERVICE PROCEDURE 3.9 MAJOR SERVICE MANUAL3.12.1 REMOVAL FROM SERVICE 3.7 COOLING SYSTEM3.12.2 RETURN TO SERVICE ATTENTION It is recommended that all service work 3.13 SERVICE SCHEDULEbe performed by your nearest Generac Authorized Service Dealer Section 3 - MaintenanceSHOULD ATTEMPT INSTALLATION INSTALLATION INSTRUCTIONSPART ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS18 Generac Power Systems, Inc NOTICE TO INSTALLERGENERAL HAZARDS EXPLOSION HAZARDS ELECTRICAL HAZARDSFIRE HAZARDS 1.1 PURPOSE AND SCOPE OF THE MANUAL 1.2 SAFETY1.3 STANDARDS BOOKLETS 1.4 EQUIPMENT DESCRIPTIONFeatures and Dimensions - Drawing No. D2650 Major Features and DimensionsPower Systems, Inc Section 1 - General Information2.1.1 GENERATOR LOCATION 2.1 LOCATION AND SUPPORT2.1.2 GENERATOR SUPPORT 2.1.3 SUSPENDED MOUNTING2.1.4 GENERATOR RESTRAINT 2.2 GENERATOR COMPARTMENTS2.2.1 COMPARTMENT CONSTRUCTION Figure 2.2 - Typical Generator Restraint2.2.3 ACOUSTICS 2.2.2 SOUND INSULATING MATERIALSFigure 2.4 - Types of Lock Seams Figure 2.5 - Typical Noise Abatement 2.2.4 COMPARTMENT FLOOR CUTOUTSFigure 2.6 - Compartment Floor Cutout 2.3.2 COOLING AIR INLET OPENINGS 2.3 COOLING AND VENTILATING AIR2.3.1 GENERATOR AIRFLOW Figure 2.8 - Air Inlet in Compartment DoorFigure 2.10 - Air Inlet Using Ductwork 2.3.4 TESTING THE INSTALLATION2.4 DIESEL FUEL SYSTEM 2.3.3 COMPENSATING FOR RESTRICTIONS2.4.2 GENERATOR FUEL SUPPLY LINES 2.4.1 FUEL TANK2.4.3 GENERATOR FUEL RETURN LINES 2.4.2.1 Rigid Fuel Lines2.5 EXHAUST SYSTEM 2.5.2 EXHAUST SYSTEM SAFETY2.5.1 MUFFLER AND SPARK ARRESTOR Figure 2.13 - Typical Exhaust System2.6 ELECTRICAL CONNECTIONS 2.6.2 WIRING2.6.1 ELECTRICAL JUNCTION BOX 2.6.3 GENERATOR AC CONNECTIONS2.6.6 GROUND FAULT CIRCUIT INTERRUPTERS 2.6.5 POWER SUPPLY CORD2.6.7 ISOLATING DIFFERENT POWER SOURCES Figure 2.17 - Transfer Switch Isolation Method2.7.2 BATTERY CABLES 2.7 BATTERY INSTALLATION2.7.1 RECOMMENDED BATTERY 2.7.3 BATTERY CABLE CONNECTIONS2.7.4 BATTERY COMPARTMENT 2.8 OPTIONAL ACCESSORIESFigure 2.19 - Connecting Battery Cables Figure 2.20 - Remote Panel Plug-in Receptacle3.4 TESTING UNDER LOAD 3.1 POST INSTALLATION TESTS3.2 BEFORE INITIAL STARTUP 3.3 INITIAL STARTBATTERY INSTALLATION 3.5 INSTALLATION CHECKLISTOPTIONAL ACCESSORIES POST INSTALLATION TESTSPROBLEM TROUBLESHOOTING GUIDECAUSE CORRECTIONGenerac Power Systems, Inc Appendix 2 - Electrical DataAppendix 2 - Electrical Data 38 Generac Power Systems, IncAppendix 2 - Electrical Data Generac Power Systems, IncEngine, Alternator Drive and Starter Assembly - Drawing No. 0D5057-A Appendix 3 - Exploded Views and Parts Lists40 Generac Power Systems, Inc QUIETPACT 65D Recreational Vehicle GeneratorAppendix 3 - Exploded Views and Parts Lists DESCRIPTIONBLOCK, TERMINAL BATTERY POST Appendix 3 - Exploded Views and Parts Lists42 Generac Power Systems, Inc DESCRIPTIONDESCRIPTION Appendix 3 - Exploded Views and Parts ListsDESCRIPTION DECAL, MAX HOT / MIN COOLANT44 Generac Power Systems, Inc Appendix 3 - Exploded Views and Parts ListsDESCRIPTION Appendix 3 - Exploded Views and Parts Lists720mm 270mm4 15 1926Appendix 3 - Exploded Views and Parts Lists DESCRIPTIONDESCRIPTION Appendix 3 - Exploded Views and Parts ListsDESCRIPTION HORIZONTAL EXHAUST MANIFOLD48 Generac Power Systems, Inc Appendix 3 - Exploded Views and Parts ListsDESCRIPTION DESCRIPTIONBOOT, CIRCUIT BREAKER WITH Appendix 3 - Exploded Views and Parts ListsDESCRIPTION DESCRIPTION50 Generac Power Systems, Inc Appendix 3 - Exploded Views and Parts ListsDESCRIPTION DESCRIPTIONDESCRIPTION Appendix 3 - Exploded Views and Parts ListsDESCRIPTION 52 Generac Power Systems, Inc Appendix 3 - Exploded Views and Parts ListsDESCRIPTION DESCRIPTIONDESCRIPTION Appendix 3 - Exploded Views and Parts ListsDESCRIPTION Appendix 3 - Exploded Views and Parts Lists PART NO. QTYDESCRIPTION PART NO. QTYROCKER ARM ASSEMBLY INCLUDES Appendix 3 - Exploded Views and Parts ListsDESCRIPTION DESCRIPTION56 Generac Power Systems, Inc Appendix 3 - Exploded Views and Parts ListsDESCRIPTION DESCRIPTIONDESCRIPTION Appendix 3 - Exploded Views and Parts ListsDESCRIPTION 1/8 NPT X 1/4 BARBED STRAIGHT58 Generac Power Systems, Inc Appendix 3 - Exploded Views and Parts ListsQUIETPACT 65D Recreational Vehicle Generator 1.0 Liter Diesel Timing and Governor - Drawing No. 082067-BDESCRIPTION Appendix 3 - Exploded Views and Parts ListsAppendix 3 - Exploded Views and Parts Lists 311460 Generac Power Systems, Inc DESCRIPTIONDESCRIPTION Appendix 3 - Exploded Views and Parts ListsDESCRIPTION 62 Generac Power Systems, Inc Appendix 4 - NotesQUIETPACT 65D Recreational Vehicle Generator Appendix 4 - Notes Generac Power Systems, IncQUIETPACT 65D Recreational Vehicle Generator YOUR WARRANTY RIGHTS AND OBLIGATIONS FEDERAL AND CALIFORNIA EMISSIONS CONTROL WARRANTY STATEMENTMANUFACTURERS WARRANTY COVERAGE OWNERS WARRANTY RESPONSIBILITIESOBLIGATIONS AND RIGHTS OF THE MANUFACTURER AND OWNER OBTAINING WARRANTY SERVICELIMITATIONS Appendix 5 - WarrantyWARRANTY SCHEDULE - COMMERCIAL APPLICATIONS GENERAC POWER SYSTEMS’ THREE-YEAR LIMITED WARRANTYWARRANTY SCHEDULE - CONSUMER/PERSONAL APPLICATIONS FOR RECREATIONAL VEHICLE GENERATORS