Weber 4000 owner manual Continue frame assembly, Complete frame assembly, Insert casters

Step 4

Continue frame assembly

You will need: frame assembly, wheel frame assembly, front panel, caster frame, four 1/4-20 x 1/2 inch bolts, four nylon washers and a 7/16 inch wrench.

Place the caster frame onto the tabs of the left frame with the dimple to the inside. Figure 3. Place the wheel frame onto the tabs of the right frame with the dimple to the inside. The fuel scale decal should face away as shown. Figure 3.

The leg tabs must be on the inside of the frames.

Add front panel with the hole down and to your right. Add the washers to the bolts, insert in the holes as shown. Only start the bolts at the wheel frame, figure 3 (a) & (b), and tighten the bolts at the caster frame.

Note - Fuel scale decal on wheel frame must be on the same side as the front panel.

Dimples to the inside

Caster

frameWheel frame

Fuel scale decal

Step 5

Complete frame assembly

You will need: partial frame assembly, two frame connectors, four 1/4-20 x 2 inch bolts, four nylon washers and a 7/16 inch wrench.

Hold one frame connector between the caster and wheel frame. Add nylon washers to the bolts. Put the bolts through the frame and screw into frame connector. Tighten.

Repeat procedure with the other frame connector. Figure 4.

Figure 4

(a)

(b)

Step 6

Insert casters

You will need: frame assembly and two casters.

Push the casters firmly into the inserts in the ends of the caster legs. Figure 5.

Only start this bolt

Figure 3

Figure 5

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