Manuals
/
Weil-McLain
/
Household Appliance
/
Boiler
Weil-McLain
550-110-260/0508 manual 12d Replacement parts — jacket, Jacket assembly
Models:
550-110-260/0508
1
58
64
64
Download
64 pages
39.78 Kb
55
56
57
58
59
60
61
62
<
>
Troubleshooting
Install
Error codes
9b Operation - wiring diagrams
2a Prepare boiler — placement & setup
Dimension
Maintenance
Connecting gas supply piping to boiler
Reported problems
Section assembly
Page 58
Image 58
GOLD CGs
Gas-Fired
Water Boiler — Boiler Manual
12d
Replacement parts — jacket
Figure 28
Jacket assembly
58
Part number
550-110-260/0508
Page 57
Page 59
Page 58
Image 58
Page 57
Page 59
Contents
GOLD CGs
Boiler Manual • Installation • Maintenance
• Startup • Parts
Gas-FiredWater Boilers
④Air pressure switch
How it works
GOLD CGs Gas-FiredWater Boiler - Boiler Manual
⑤Water temperature limit switch
GOLD CGs Gas-FiredWater Boiler — Boiler Manual
GOLD CGs Gas-Fired Induced-DraftWater Boiler
Part number 550-110-260/0508
Check-outprocedure
Contents
Field wiring
Service and maintenance
User
Installer
Please read before proceeding
When servicing boiler
Before locating the boiler, check the following
1a Prepare boiler location — codes & checklist
Installations must follow these codes
GOLD CGs Gas-FiredWater Boiler — Boiler Manual
1b Prepare boiler location — clearances
Recommended SERVICE clearances
Residential garage installations
Required MINIMUM clearances Fig.
GOLD CGs Gas-FiredWater Boiler — Boiler Manual
1c Prepare boiler location — vent system
CGs special vent system
Vent system
1d Prepare boiler location — contamination
GOLD CGs Gas-FiredWater Boiler — Boiler Manual
Sizing air openings
1e Prepare boiler location — air openings
Combustion air options
Special considerations
GOLD CGs Gas-FiredWater Boiler — Boiler Manual
Part number 550-110-260/0508
Place boiler/crate near position
2a Prepare boiler — placement & setup
Orifice replacement procedure
Inspect orifices and burners
Drain and remove fittings
2b Prepare boiler — pressure test
Hydrostatic pressure test
GOLD CGs Gas-FiredWater Boiler - Boiler Manual
General piping information
Pressure/temperature gauge
3a Water piping — general information
Circulator
Closed-typeexpansion tank
3b Water piping — single-zonesystem
Diaphragm-typeor bladder
type expansion tank Figure
GOLD CGs Gas-FiredWater Boiler — Boiler Manual
3c Water piping — multiple zones
Piping multiple zones
Converted gravity or steam systems
3c Water piping — multiple zones continued
GOLD CGs Gas-FiredWater Boiler — Boiler Manual
Temperature gauges
3d Piping — low temp systems
Primary/secondary preferred bypass piping method
Valve adjustment Figures 8 and 9 only
3d Piping — low temp systems continued
GOLD CGs Gas-FiredWater Boiler — Boiler Manual
Valve adjustment
BOILER-bypasspiping method
Temperature gauges
3d Piping — low temp systems continued
GOLD CGs Gas-FiredWater Boiler — Boiler Manual
3d Piping — low temp systems continued
1Boiler isolation balancing valves
3d Piping — low temp systems continued
SYSTEM-bypasspiping method
Valve adjustment
GOLD CGs Gas-FiredWater Boiler — Boiler Manual
GOLD CGs Gas-FiredWater Boiler - Boiler Manual
3e Water piping — refrigeration systems
3d Piping — low temp systems continued
Prevent chilled water from entering
4 Venting and combustion air
GOLD CGs Gas-FiredWater Boiler — Boiler Manual
Natural Gas
Connecting gas supply piping to boiler
5 Gas piping
Propane Gas
Wiring connections
6 Field wiring
Electrical installation must comply with
Thermostat
Determine if water treatment is needed
Freeze protection when used
7a Start-up— preparation
Fill the system with water
Final check before starting boiler
7a Start-up— preparation continued
7b Start-up- operate boiler
Start the boiler
Check burner flames
7b Start-up- operate boiler continued
7c Start-up— if boiler doesn’t start
Check for
Installation and service certificate
8 Check-outprocedure — checklist
GOLD CGs Gas-FiredWater Boiler — Boiler Manual
9a Operation — sequence
GOLD CGs Gas-FiredWater Boiler — Boiler Manual
GOLD CGs Gas-FiredWater Boiler — Boiler Manual
9b Operation - wiring diagrams
Figure 19 Schematic wiring diagram
Part number 550-110-260/0508
GOLD CGs Gas-FiredWater Boiler - Boiler Manual
Figure 20 Ladder wiring diagram
Part number 550-110-260/0508
• Spark pilot • Natural or propane gas
9c Operating instructions CGs-3to CGs-6
GOLD CGs Gas-FiredWater Boiler — Boiler Manual
• Gas valve: Honeywell VR8204/VR8304
• Spark pilot • Natural or propane gas
9c Operating instructions CGs-3to CGs-6
GOLD CGs Gas-FiredWater Boiler — Boiler Manual
• Gas valve: White-Rodgers36E
• Spark pilot • Natural or propane gas
9c Operating instructions CGs-3to CGi-6
GOLD CGs Gas-FiredWater Boiler — Boiler Manual
• Gas valve: White-Rodgers36C
Service technician
10a Service and maintenance — schedule
VERIFY PROPER OPERATION AFTER SERVICING
Owner maintenance
Reported problems
10b Service & maintenance - annual start-up
Inspect
GOLD CGs Gas-FiredWater Boiler — Boiler Manual
Inspect
Service
Start-up
GOLD CGs Gas-FiredWater Boiler — Boiler Manual
GOLD CGs Gas-FiredWater Boiler — Boiler Manual
10b Service & maint. — annual start-up continued
Check/test
Gas piping
GOLD CGs Gas-FiredWater Boiler — Boiler Manual
Boiler relief valve
Review with owner
10b Service & maint. — annual start-up
Cleaning boiler heating surfaces
GOLD CGs Gas-FiredWater Boiler - Boiler Manual
Check the following
11a Troubleshooting — procedure
Before troubleshooting
GOLD CGs Gas-FiredWater Boiler — Boiler Manual
Return to normal operation
11b Troubleshooting — air pressure switch
Air pressure switch
Check pressure switch setting
Control indicator lights — LOCKOUT modes
11c Troubleshooting — control module
Control module
Control indicator lights — NON-LOCKOUTmodes
Figure 25 Control module connections
11c Troubleshooting - control module continued
GOLD CGs Gas-FiredWater Boiler — Boiler Manual
Part number 550-110-260/0508
Is POWER light off?
11d Troubleshooting — control module lights
CHART 1 - Troubleshooting POWER light status
Is POWER light
Do the TSTAT and POWER lights still flash?
CHART 2 — TSTAT CIRC & POWER lights flashing
11d Troubleshooting — control module lights
GOLD CGs Gas-FiredWater Boiler - Boiler Manual
Is PRESS SWITCH light flashing?
11d Troubleshooting — control module lights cont
CHART 3 — PRESS SWITCH & POWER lights flashing
Does the ohmmeter indicate the switch is closed?
Are FLAME & POWER lights flashing?
11d Troubleshooting — control module lights cont
Do FLAME and POWER lights still flash?
Are FLAME and POWER lights flashing?
TURN OFF POWER to boiler
11d Troubleshooting — control module lights cont
• TURN OFF POWER to
GOLD CGs Gas-FiredWater Boiler — Boiler Manual
GOLD CGs Gas-FiredWater Boiler — Boiler Manual
11d Troubleshooting — control module lights cont
Does the ohmmeter indicate the switch is closed?
Does blower motor operate?
Are limit switch contacts closed?
11d Troubleshooting — control module lights cont
Does voltmeter show 120 VAC across pins?
Are limit switch contacts closed?
Base
12a Replacement parts
Section assembly
Jacket
Item number
12b Replacement parts — section assembly
GOLD CGs Gas-FiredWater Boiler — Boiler Manual
Description
Page
Part number 550-110-260/0508
12c Replacement parts — base continued
GOLD CGs Gas-FiredWater Boiler — Boiler Manual
Item
GOLD CGs Gas-FiredWater Boiler — Boiler Manual
12d Replacement parts — jacket
Figure 28 Jacket assembly
Part number 550-110-260/0508
Boiler
12d Replacement parts — jacket continued
GOLD CGs Gas-FiredWater Boiler — Boiler Manual
Boiler
Fittings shown are factory-installedon boiler
12e Replacement parts — trim
Figure 29 Trim assembly
GOLD CGs Gas-FiredWater Boiler — Boiler Manual
GOLD CGs Gas-FiredWater Boiler - Boiler Manual
12f Replacement parts — controls
Figure 30 Gas control assembly
Part number 550-110-260/0508
13a Dimensions
GOLD CGs Gas-FiredWater Boiler - Boiler Manual
GOLD CGs Gas-FiredWater Boiler — Boiler Manual
13b Ratings
Table 7 Boiler ratings
REMOVAL OF COMBUSTION CHAMBER
Handling ceramic fiber and fiberglass materials
GOLD CGs Gas-FiredWater Boiler — Boiler Manual
LINING OR BASE PANELS