Jacket parts | Weil-McLain 230, 80, 310, 105, 155 instruction

9 GAS-FIRED WATER BOILER — Boiler Manual

Replacement parts (continued)

Jacket parts

36	Part number 550-101-233/0903

Image 36

Weil-McLain 230, 80, 310, 105, 155 manual Jacket parts

Contents

Gas-fired water boiler HOW IT Works GAS-FIRED Water BOILER, with PhD Technology Contents Hazard definitions When servicing boiler Please read before proceedingBoiler operation Boiler water Installations must comply with Prepare boiler locationBefore locating the boiler, check Provide clearances Residential garage installation Flooring and foundationProvide air openings to room Vent and air piping When removing a boiler from existing common vent system Prevent combustion air contaminationSeal any unused openings in the common venting system Prepare boiler Remove boiler from cratePrepare for propane if operating on propane Ultra-80 Prepare for propane if operating on propane Ultra-155 to Placing floor-mounted boilersPlacing wall-mounted boilers Set boiler in place and check level Perform hydrostatic pressure test Prepare boiler for testFill and pressure test Drain and remove fittings Install water piping Install relief valveAdditional controls, when required General piping information System water piping methods CirculatorsSizing space heat system piping Sizing DHW system piping Required boiler water flow rate, GPM, at 180F Zoning with zone valves Connect boiler to system as shown in whenControlling the system circulator Zoning with circulators Setting boiler outlet water target temperature Radiant heating applications Chilled water systems Chilled water system plus optional Install vent and combustion air piping Venting, combustion air & condensate linePrepare condensate fittings Connect condensate drain Condensate drain Ultra-80 Connecting gas supply piping Gas pipingWall-mounted boilers Natural Gas Propane GasPipe sizing for natural gas Natural gas supply pressure requirements Freeze protection when used StartupCheck/control water chemistry Fill and test water system Check for gas leaks Final checks before starting boiler Check thermostat circuitsInspect/fill condensate system To start the boiler Adjust and test boiler controls Check system and boilerCheck flame & combustion Check-out/startup verification Check-out/startup verification Installation certificate Annual startup and general maintenance Service and maintenance schedules Annual startup Handling ceramic fiber materials Clean condensate trap Check water systemCheck all piping for leaks Check expansion tank Check air openings Check ignition ground wiring Check all boiler wiringCheck control settings Check boiler relief valve Check flame signal Check flue gas temperaturePerform startup and checks Check burner flame Maintenance general General maintenanceCleaning boiler heat exchanger Replace boiler jacket front door after startup or servicing Maintenance and annual startup Access exchanger Ultra-155, -230, -310 OnlyExchanger cleaning ALL models Replacement parts Jacket parts Replacement parts Heat exchanger and piping Ultra-80 Replacement parts Heat exchanger and piping Ultra-155 to Replacement parts Controls Dimensions Ratings DOE