Replacing the Pilot Assembly

1.Remove the manifold assembly as directed previously.

2.Remove the retainer clip from the back of the two piece wire connector and remove the two piece wire connector from the manifold door (Figure 25).

3.Locate and remove the screws on the underside of the burner. Remove the screw securing the pilot assembly to the manifold.

4.Using a wrench loosen the nut securing the pilot tube to the pilot assembly. NOTE: To prevent any bending of the pilot bracket, use pliers to hold the pilot assembly bracket while loosening the pilot nut.

5.Pull the pilot tube from the pilot assembly (Figure 26).

IMPORTANT: Be careful not to bend or alter the position of the pilot assembly components.

6.Push the new pilot assembly connectors through the hole in the manifold door (See Figure 25). Reconnect the pilot tube and tighten the nut securing it to the pilot assembly. IMPORTANT: Keep the pilot orifice in the pilot when making the connection. DO NOT operate the water heater without the pilot orifice installed. Reattach the pilot assembly to the manifold.

7.Reattach the burner and secure with the screws removed earlier. Note: See figure 24 for correct burner orientation.

8.Position the new thermopile wires through the lower opening of the two piece wire connector (Figure 25). Be sure igniter wire is positioned through the upper opening of the two piece wire connector.

9.See “Replacing Manifold Assembly” Page 23.

Figure 25	Burner and other fittings
Two Piece Wire	not show for clarity.
Connector Assembly
Thermopile
Connector	Retainer Clip
	Retainer Clip

Igniter

Wire

Pilot Tube
Two Piece	Manifold Door
Wire Connector

Figure 26

Pilot Assembly

Pilot

External Inspection & Cleaning of the Flame-trap

Inspect the wrap around filter periodically to check for lint, dust, or other debris that may have accumulated on it. If the water heater is installed in an easily accessible location, remove the wrap around filter and clean with soap and warm water. If the installation is not easily accessible use a vacuum with a brush attachement to clean the wrap around filter. Rotate the filter around the base of the water heater, vacuuming each exposed section until the wrap around filter is clean. Although not likely to occur, if debris collects on the flame-trap, use a vacuum, compressed air, or a soft bristle brush to remove it. Note: If unable to inspect or clean the flame trap from underneath, follow the “Cleaning the Combustion Chamber and Flame-trap” instructions.

Figure 27

Flame-trap visual inspection

and cleaning

Flashlight

Mirror

Vacuum with

brush attachement

Cleaning the Combustion Chamber and Flame-trap

1. Follow procedure outlined in “Removing the Manifold

Thermopile Connector

Thermopile

Pilot

Assembly

Igniter Connector

Thermal

Switch

Connectors

	Assembly”.
2.	Use a vacuum cleaner/shop vac to remove all loose
	debris in the combustion chamber (Figure 28A). Use
	compressed air to clear any dust or debris that may
	have accumulated in the flame-trap.
3.	Reassemble following the procedure under “Replacing
	the Manifold Assembly”.

W10100870, 89263, SG1J4040T3NOV 5K, BFG1J5040T3NOV 5K, 6510374 specifications

Whirlpool is a leading name in the home appliances industry, known for its innovative technology and user-friendly designs. Among its extensive product range, various models stand out for their unique features and capabilities. Such models include the Whirlpool 6510374, BFG1J5040T3NOV 5K, SG1J4040T3NOV 5K, 89263, and W10100870, each designed to enhance functionality and convenience in kitchen environments and more.

The Whirlpool 6510374 is a versatile appliance often used for its high efficiency and reliable performance. It includes features like adjustable shelves, which provide flexibility in arranging your items to maximize storage space. The smart cooling technology ensures uniform cooling throughout the unit, preserving the freshness of perishables for extended periods.

Next, the BFG1J5040T3NOV 5K offers advanced features tailored for energy efficiency. Its high efficiency compressor not only provides optimal cooling but also helps consumers save on energy bills. Furthermore, it includes a user-friendly digital display that allows for precise temperature control and easy monitoring, catering to the needs of modern families.

The SG1J4040T3NOV 5K model enhances user convenience with features such as a frost-free design, which eliminates the need for manual defrosting, saving both time and effort. This feature, combined with its spacious interior, makes it highly desirable for storing large quantities of food.

Model 89263 focuses on ease of use and maintenance. With its intuitive interface and durable construction, this model stands out in terms of reliability. Its robust design ensures longevity while maintaining performance, making it a dependable choice for families.

Lastly, the W10100870 offers unique characteristics centered around connectivity and technology. Equipped with smart features, it allows users to connect their devices and control settings remotely. This model exemplifies the shift towards smart home technology, creating a seamless integration of appliances into daily life.

In conclusion, the Whirlpool 6510374, BFG1J5040T3NOV 5K, SG1J4040T3NOV 5K, 89263, and W10100870 each present an array of features that enhance functionality, efficiency, and user experience. Whirlpool continues to push boundaries in appliance design, ensuring that each model is a safe, reliable, and smart choice for consumers worldwide. These models reflect the brand’s commitment to quality, innovation, and customer satisfaction, making them an essential part of any modern kitchen.

Whirlpool W10100870 Replacing the Pilot Assembly, Cleaning the Combustion Chamber and Flame-trap

Models: W10100870 89263 SG1J4040T3NOV 5K BFG1J5040T3NOV 5K 6510374