CROSSBAR INSTALLATION
1.Using emery cloth (220 or finer), remove surface rust, Loctite® and foreign material from hub, splined gearbox vertical shaft, and crossbar assembly.
2.Slide crossbar assembly (10) onto splined shaft. Install washer (71) and nut (72) and align a slot with hole in splined shaft. Torque nut to 800
3.Install cotter pin (73) through slot in nut and bend ends over.
10. Crossbar assembly
71.Washer, 1.44 x 2.88 x .236
72.Castle nut, M30 x 2.0P
73.Cotter pin, 1/4 x
Figure 17. Crossbar Assembly Installation
UNIVERSAL JOINT REPAIR
1.Yoke
2.Cup and bearings
3.Snap ring
4.Journal cross
Figure 18.
U-Joint Disassembly
1.Remove external snap rings from yokes in four locations as shown in Figure 19.
Figure 19
2.With snap rings removed, support drive in vise, hold yoke in hand and tap on yoke to drive cup up out of yoke. See Figure 20.
Figure 20
3.Clamp cup in vise as shown in Figure 21 and tap on yoke to completely remove cup from yoke. Repeat step 2 and step 3 for opposite cup.
Figure 21
MAN0805 (4/30/2009) | Dealer Service 31 |
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