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MAINTENANCE

W1736 Overarm Router
Troubleshooting
This section covers the most common overarm router problems. DO NOT make any adjustments until the
overarm router is unplugged, disconnected from air, and has completely stopped moving. If you need
additional help, please contact Woodstock International Technical Support at 1-360-734-3482 or send e-
mail to: tech-support@shopfox.biz.
SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION
Router will not plunge
when foot switch is
pressed.
1. Low air pressure.
Bottom adjustment valve is closed.
2. Air lines from foot switch
connected to the adjustment
valves in the reverse position.
3. Pedal controller inside foot switch
is worn or damaged.
1. Increase the air pressure to at least 60 PSI.
Open the adjustment valve (turn counterclockwise).
2. Remove the air lines from the adjustment valves
and re-install in the reverse order.
3. Replace the foot switch control valve with a new
one.
Sluggish performance
from the air cylinder (slow
plunging and raising even
after valves have been
adjusted correctly).
1. Low air pressure.
2. Air cylinder needs lubrication.
3. Rings inside of air cylinder
damaged from lack of lubrication
or old age.
1. Increase the air pressure to at least 60 PSI.
2. Put 4-5 drops of non-detergent 30 W T oil into the
air line, or refill an in-line lubricator if installed.
3. Replace the air cylinder with a new one, and flush
any rust from the air supply lines in your shop.
Router will not fit
correctly into adapter or
housing.
1. Router is not sized correctly for
the Model W1736.
1. Use the following size and type of router:
• 3.25" (fits many Makita)
• 3.328" (fits many Milwaukee)
• 3.5" (fits many Bosch, Porter-Cable, & Makita)
• 4.2" (fits many Porter-Cable)
DO NOT investigate problems or adjust
the router while it is running. Wait until
the machine is turned off, unplugged
and all working pa rts have come to a
complete stop before proceeding!
DISCONNECT air line before you
attempt to remove any air fittings
or components. Otherwise, serious
personal injury to you or others may
occur!