Hustler Turf none manual Main 20 amp, blade type Clutch/Aux 10 amp, blade type

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The electrical system is a 12 volt, negative ground. Recommended battery size is a garden tractor BCI group UIR with 225 or better cranking AMP rating. A maintenance-free battery is recommended. Otherwise, fol- low battery manufacturer’s maintenance, safety, storing, and charging specification.

The Battery is located under the seat platform (FIG. 2).

WARNING: Battery post, terminals, and related accessories contain lead and lead compounds– chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling.

WARNING: Change batteries in an open well ventilated area, away from spark and flames. Unplug charger before connecting or disconnecting from the battery. Wear protective clothing and use insulated tools.

WARNING: Avoid skin and clothing contact with battery acid. Always wear eye protection when checking the battery, acid can cause serious injury to skin and eyes. If contact occurs, flush area with clean water and call physician immediately. Acid will also damage clothing. Do not drink the battery electrolyte. Do not allow open flame near the battery when charging. Hydrogen gas forms inside the battery. This gas is both toxic and flammable and may cause an explosion if exposed to flame. Always remove the negative ground first and replace it last. Do not overfill battery. Electrolyte may overflow and damage paint, wiring or structure. When cleaning the battery, use soap and water. be careful not to get soap and water into the battery. Clean the battery terminals with a solution of four parts water and one part baking soda when they become corroded.

BATTERY

FIG. 2

WARNING: Shorts caused by battery terminals or metal tools touching metal tractor components can cause sparks. Sparks can cause a battery gas explosion which will result in personal injury. Prevent the battery terminals from touching any metal tractor parts when removing or installing the battery. Do not allow metal tools to short between the battery terminals and metal tractor parts.

WARNING: Incorrect battery cable routing could cause damage to the tractor and battery cables. This can cause sparks which can cause a battery gas explosion which will result in personal injury. Always disconnect the negative (black) battery cable before disconnecting the positive (red) cable.

Common circuit failures are usually caused by shorting, corroded or dirty terminals, loose connection, defective wire insulation or broken wires. Switches, solenoids and ignition components may also fail, causing a shorted or open circuit.

The electrical system is protected by fuses located on the right fuel tank instrument panel FIG. 3). The fuses are as follows:

Main

20 amp, blade type

Clutch/Aux

10 amp, blade type

Before attempting any failure diagnosis of the electrical system, use a test light or voltmeter to check the

9-10

333559 09/08

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Contents Hustler FasTrak 36 & 42 Decks Parts Manual Cl-2 333559 9/08 333559 9/08 Cl-3 Cl-4 333559 9/08 Table of Contents 333559 09/08 Service Literature General InformationFrequently Ordered Parts OptionsHardware Description Codes & Abbreviations Contents Tractor Frame Rivet Nut Installation DescriptionEngine Guard and Anti-rollover Bracket Assemblies Footrest Assembly Contents Battery Installation Harness BLKDeck Lift Assembly Deck Lift LinkHydro Transmission Installation S/N Prior To Index Service MFG. Part QTY Description Hydro Transmission Installation S/N Higher Than Torque to 17 ft.-lbs Hydro transmission service parts Steering and Brake Assembly QTY Description 333559 09/08 Contents Honda 16 HP Engine Installation Honda 16HP Engine Used on 333559 09/08 This page intentionally left blank Kohler 15 & 17 HP Engine Installation Kohler 15 HP Engine SV470S 333559 09/08 This page intentionally left blank Fuel System Installation Torque to 20 ft.-lbs Service parts not shown for fuel system Instrument Panel Installation Choke Cable Kohler Honda 16HP Electrical Schematic Honda 16HP Electrical Schematic Kohler 15 & 17 HP Electrical Schematic 601127 Kohler 15 & 17 HP Electrical Schematic 601127&793117 This page intentionally left blank 333559 08/08 Front Wheel Assembly Caster ForkFront Wheel Breakdown Drive Wheel Assembly Contents Deck Assembly Discharge Chute Base Deck Pulley Assembly Idler PULLEY, 5.00OD, 5/8ID 333559 09/08 This page intentionally left blank Deck Assembly Index Service 1412 333559 09/08 793893 333559 09/08 This page intentionally left blank Blade Spindle Assembly Breakdown 333559 08/08 This page intentionally left blank Contents Deck Installation Belt Routing and Tensioning Seat Installation Contents Tractor Decals Deflector Shield Decal Deck Decals 793513 333559 Maintenance & Adjustment Safety Adjustments Maintenance & Adjustment Safety Safe Maintenance & Adjustment PracticesUsing a ramp Children Safety and Instruction Decals Part Number 794297 Maintenance ChartService AT Intervals Indicated Weekly or 50 Annually Hours References IntroductionTorque values TiresLubrication Electrical systemMain 20 amp, blade type Clutch/Aux 10 amp, blade type Access to integrated pump/motor units Hydraulic systemFuel system Fuel Tank Engine oil and filter Draining the Fuel TanksEngine OIL Drain Plug Belt replacement Engine mounting boltsIntegrated pump/motor drive replacement Mower blade maintenance Original edge Warped Blade Replace Steering linkage adjustment AdjustmentsPark Brake Adjustment Control lever neutral adjustment Front Damper Ball Stud JAM NUT Pump ROD Adjuster Assembly Steering dampener adjustment Hydraulic pump belt adjustmentDeck leveling and height adjustment Deck drive belt adjustmentEngine RPM setting Height Stop Handle Height Adjusting Deck Lifting ARM Nuts Numerical Index Part