Hustler Turf none manual Torque values, Tires, Lubrication, Electrical system

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lowing pages contain suggested maintenance information and schedules which the operator should follow on a routine basis.

Remain alert for unusual noises, they could be signaling a problem. visually inspect the machine for any abnormal wear or damage. A good time to detect potential problems is while performing scheduled mainte- nance service. Correcting the problem as quickly as possible is the best insurance.

Clear away heavy build-up of grease, oil and dirt, especially in the engine and under the seat platform areas; minute dust particles are abrasive to close-tolerance engine and hydraulic assemblies.

Daily inspect mower for grass clippings and wire and string tangles. The underside of the mower deck will collect a build-up of grass clippings and dirt, especially when grass is wet or has high moisture content. This build-up will harden, restricting blade and air movement and will probably show a poorer quality of cutting. Therefore, it should be removed routinely.

To do this, it will be necessary to raise and block the deck, using jack stands or blocks, in the full up posi- tion and scrape the build-up from underneath.

Some repairs require the assistance of a trained service mechanic and should not be attempted by unskilled personnel. Consult your Hustler service center when assistance is needed.

Torque values

WARNING: Particular attention must be given to tightening the drive wheel lug nuts and blade spindle bolts. Failure to correctly torque these items may result in the loss of a wheel or blade, which can cause serious damage or personal injury.

Torque values given below:

 

Ft.-lbs.

Nm

Wheel (lug) nuts

65-75

88.14-101.7

Blade spindle top bolt

118

160

Blade spindle bottom bolt

118

160

It is recommended that these be checked after the first 2 hours of operation, initially and every 50 hours following removal for repair or replacement.

For all other torques refer to the torque call out chart located elsewhere in this manual. For engine torque values, see engine owner’s manual.

Tires

It is important for level mowing that the tires have the same amount of air pressure. The recommended pressures are:

 

PSI

Drive Tires

8-12

Front Wheels

8-12

Solid fill tires are not recommended for Hustler turf equipment. On any machine, with solid filled tires, the warranty claim will be denied.

WARNING: Explosive separation of a tire and rim can cause serious injury or death. Do not attempt to mount a tire without the proper equipment and experience to perform the task. Always maintain the correct tire pressure and never over inflate. Never weld or heat a wheel and tire assembly as an explosion may occur. Welding can weaken or deform a wheel. When inflating tires stand to one side and not in front of or over the tire assembly. Check tires for low pressure, blemishes, damaged rims, or missing lug bolts and nuts.

Lubrication

1.Grease the front wheel bearings per the Maintenance Schedule. Use SAE multi-purpose grease.

2.Grease the four deck lift pivots, located to the side of the operator’s footrest per the Maintenance Schedule. Use SAE multi-purpose grease.

Electrical system

333559 09/08

9-9

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Contents Hustler FasTrak 36 & 42 Decks Parts Manual Cl-2 333559 9/08 333559 9/08 Cl-3 Cl-4 333559 9/08 Table of Contents 333559 09/08 Options Service LiteratureGeneral Information Frequently Ordered PartsHardware Description Codes & Abbreviations Contents Description Tractor Frame Rivet Nut InstallationEngine Guard and Anti-rollover Bracket Assemblies Footrest Assembly Contents Harness BLK Battery InstallationDeck Lift Link Deck Lift AssemblyHydro Transmission Installation S/N Prior To Index Service MFG. Part QTY Description Hydro Transmission Installation S/N Higher Than Torque to 17 ft.-lbs Hydro transmission service parts Steering and Brake Assembly QTY Description 333559 09/08 Contents Honda 16 HP Engine Installation Honda 16HP Engine Used on 333559 09/08 This page intentionally left blank Kohler 15 & 17 HP Engine Installation Kohler 15 HP Engine SV470S 333559 09/08 This page intentionally left blank Fuel System Installation Torque to 20 ft.-lbs Service parts not shown for fuel system Instrument Panel Installation Choke Cable Kohler Honda 16HP Electrical Schematic Honda 16HP Electrical Schematic Kohler 15 & 17 HP Electrical Schematic 601127 Kohler 15 & 17 HP Electrical Schematic 601127&793117 This page intentionally left blank 333559 08/08 Caster Fork Front Wheel AssemblyFront Wheel Breakdown Drive Wheel Assembly Contents Deck Assembly Discharge Chute Base Deck Pulley Assembly Idler PULLEY, 5.00OD, 5/8ID 333559 09/08 This page intentionally left blank Deck Assembly Index Service 1412 333559 09/08 793893 333559 09/08 This page intentionally left blank Blade Spindle Assembly Breakdown 333559 08/08 This page intentionally left blank Contents Deck Installation Belt Routing and Tensioning Seat Installation Contents Tractor Decals Deflector Shield Decal Deck Decals 793513 333559 Maintenance & Adjustment Safety Adjustments Safe Maintenance & Adjustment Practices Maintenance & Adjustment SafetyUsing a ramp Children Safety and Instruction Decals Part Number 794297 Chart MaintenanceReferences Introduction Service AT Intervals Indicated Weekly or 50 Annually HoursElectrical system Torque valuesTires LubricationMain 20 amp, blade type Clutch/Aux 10 amp, blade type Hydraulic system Access to integrated pump/motor unitsFuel system Fuel Tank Draining the Fuel Tanks Engine oil and filterEngine OIL Drain Plug Engine mounting bolts Belt replacementIntegrated pump/motor drive replacement Mower blade maintenance Original edge Warped Blade Replace Park Brake Adjustment AdjustmentsSteering linkage adjustment Control lever neutral adjustment Front Damper Ball Stud JAM NUT Pump ROD Adjuster Assembly Hydraulic pump belt adjustment Steering dampener adjustmentEngine RPM setting Deck drive belt adjustmentDeck leveling and height adjustment Height Stop Handle Height Adjusting Deck Lifting ARM Nuts Numerical Index Part