Hustler Turf none manual Mower blade maintenance

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13.Slide the belt onto the engine pulley.

14.Slide the belt onto the engine pulley.

ENGINE

PULLEY

SPRING

ANCHOR

BRACKET

SLOT

DECK IDLER PULLEY

CHAIN

FIG. 16

FIG. 17

15.Re-attach the spring and chain to the tensioner pulley arm. Pull chain and slide the chain into the anchor bracket slot.)FIG. 17).

16.Re-install the deck drive belt on the electric clutch pulley and make sure it is routed properly on all the deck pulleys.

17.Re-tension the deck belt idler per the deck drive belt adjustment section located elsewhere in this manual.

18.Re-attach the right rear drive tire and wheel. Torque lug nuts to 65-75 ft.-lbs. (88.14-101.7 NM).

19.Raise the tractor and remove the jack stands. Lower the tractor.

20.Re-attach the negative battery cable.

Mower blade maintenance

Use a 15/16" wrench to remove the 5/8" cap screw holding the blade to the spindle shaft from underneath.

Sharpen the blades on a grinder following pattern as shown (Fig. 9-15).Touch-up sharpening can be done with a file.

Check the blades for balance following grinding. A commercial balancing tool is available through most hardware supply stores, or balancing can be done by placing the blade on an inverted line punch or 5/8" bolt. Blade should not lean or tilt. Spin the blade slowly, blade should not wobble. If blade is out of balance, true it up before reinstalling.

Lay the blade on a flat surface and check for distortion (Fig. 9-16 and 9-17). Replace any distorted blade.

Do not re-use spindle bolts which have stripped, worn or undercut threads. Torque bolts on spindles to 118 foot-pounds (160.01Nm) when reinstalling blades.

IMPORTANT: The blade sail (curved part) must be pointing upward toward the inside of the deck to ensure proper cutting.

WARNING: When mounting blades, rotate them after installation to ensure blade tips do not touch each other or sides of the mower.

WARNING: Failure to correctly torque the bolt may result in the loss of the blade which can cause serious injury.

WARNING: Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves and use extra caution when servicing them.

9-18

333559 09/08

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Contents Hustler FasTrak 36 & 42 Decks Parts Manual Cl-2 333559 9/08 333559 9/08 Cl-3 Cl-4 333559 9/08 Table of Contents 333559 09/08 Service Literature General InformationFrequently Ordered Parts OptionsHardware Description Codes & Abbreviations Contents Tractor Frame Rivet Nut Installation DescriptionEngine Guard and Anti-rollover Bracket Assemblies Footrest Assembly Contents Battery Installation Harness BLKDeck Lift Assembly Deck Lift LinkHydro Transmission Installation S/N Prior To Index Service MFG. Part QTY Description Hydro Transmission Installation S/N Higher Than Torque to 17 ft.-lbs Hydro transmission service parts Steering and Brake Assembly QTY Description 333559 09/08 Contents Honda 16 HP Engine Installation Honda 16HP Engine Used on 333559 09/08 This page intentionally left blank Kohler 15 & 17 HP Engine Installation Kohler 15 HP Engine SV470S 333559 09/08 This page intentionally left blank Fuel System Installation Torque to 20 ft.-lbs Service parts not shown for fuel system Instrument Panel Installation Choke Cable Kohler Honda 16HP Electrical Schematic Honda 16HP Electrical Schematic Kohler 15 & 17 HP Electrical Schematic 601127 Kohler 15 & 17 HP Electrical Schematic 601127&793117 This page intentionally left blank 333559 08/08 Front Wheel Assembly Caster ForkFront Wheel Breakdown Drive Wheel Assembly Contents Deck Assembly Discharge Chute Base Deck Pulley Assembly Idler PULLEY, 5.00OD, 5/8ID 333559 09/08 This page intentionally left blank Deck Assembly Index Service 1412 333559 09/08 793893 333559 09/08 This page intentionally left blank Blade Spindle Assembly Breakdown 333559 08/08 This page intentionally left blank Contents Deck Installation Belt Routing and Tensioning Seat Installation Contents Tractor Decals Deflector Shield Decal Deck Decals 793513 333559 Maintenance & Adjustment Safety Adjustments Maintenance & Adjustment Safety Safe Maintenance & Adjustment PracticesUsing a ramp Children Safety and Instruction Decals Part Number 794297 Maintenance ChartService AT Intervals Indicated Weekly or 50 Annually Hours References IntroductionTorque values TiresLubrication Electrical systemMain 20 amp, blade type Clutch/Aux 10 amp, blade type Access to integrated pump/motor units Hydraulic systemFuel system Fuel Tank Engine oil and filter Draining the Fuel TanksEngine OIL Drain Plug Belt replacement Engine mounting boltsIntegrated pump/motor drive replacement Mower blade maintenance Original edge Warped Blade Replace Park Brake Adjustment AdjustmentsSteering linkage adjustment Control lever neutral adjustment Front Damper Ball Stud JAM NUT Pump ROD Adjuster Assembly Steering dampener adjustment Hydraulic pump belt adjustmentEngine RPM setting Deck drive belt adjustmentDeck leveling and height adjustment Height Stop Handle Height Adjusting Deck Lifting ARM Nuts Numerical Index Part