Hustler Turf none manual Integrated pump/motor drive replacement

Page 87

bracket slot. This will relieve the tension on the deck belt idler spring (FIG. 14.

5.Pull the idler to the left of the machine to provide maximum belt clearance.

6.Remove the existing belt and replace with a new belt.

7.Route the new belt per FIG. 14.

8.Re-tension the deck belt idler per the Deck drive belt adjustment section located elsewhere in the manual.

9.Re-install the deck belt covers.

10.Re-attach the negative battery cable.

Integrated pump/motor drive replacement

VIEWED FROM

TOP OF UNIT

1.PUMP BELT

2.ENGINE PULLEY

3.PUMP IDLER PULLEY

4.PUMP IDLER ARM

5.PUMP PULLEY

6.ELECTRIC CLUTCH

7. PUMP IDLER SPRING

8. FIXED IDLER PULLEY

55

1

7

8

3

4

2 6

FIG. 15

1.Park the unit on a flat surface. Stop the engine and remove the ignition key. Make sure deck clutch switch is in the down (OFF) position. Place control lever in the park brake position. Disconnect negative battery cable.

2.Place the deck in the lowest p[osition.

3.Raise the rear of the tractor and block with certified jack stands.

4.Remove the right rear tire and wheel from the tractor.

5.The deck belt must be removed from the clutch pulley first by releasing the deck belt tension by pulling on the belt tension chain and sliding the chain of the anchor bracket slot. This will relieve the tension on the deck belt idler sprint (FIG. 14).

6.Remove the deck drive belt from the electric clutch pulley. This belt does not need to be removed from any of the other pulleys.

7.Release the tension from the integrated pump/motor belt by pulling on the belt tension chain and sliding the chain out of the anchor bracket slot. (FIG. 17).

8.Slide the belt off the engine pulley The belt will have to be slid above the engine pulley to allow the belt to be removed from the other pulleys (FIG. 15).

9.Slide the belt over the integrated pump/motor pulleys and fans.

10.The belt can now be removed from above the engine pulley.

11.Install new belt by sliding it up and over the engine pulley. Make certain it is not in the pulley groove at this time but is above the pulley.

12.Slide the belt over the integrated pump/motor pulleys.

333559 09/08

9-17

Image 87
Contents Hustler FasTrak 36 & 42 Decks Parts Manual Cl-2 333559 9/08 333559 9/08 Cl-3 Cl-4 333559 9/08 Table of Contents 333559 09/08 Options Service LiteratureGeneral Information Frequently Ordered PartsHardware Description Codes & Abbreviations Contents Description Tractor Frame Rivet Nut InstallationEngine Guard and Anti-rollover Bracket Assemblies Footrest Assembly Contents Harness BLK Battery InstallationDeck Lift Link Deck Lift AssemblyHydro Transmission Installation S/N Prior To Index Service MFG. Part QTY Description Hydro Transmission Installation S/N Higher Than Torque to 17 ft.-lbs Hydro transmission service parts Steering and Brake Assembly QTY Description 333559 09/08 Contents Honda 16 HP Engine Installation Honda 16HP Engine Used on 333559 09/08 This page intentionally left blank Kohler 15 & 17 HP Engine Installation Kohler 15 HP Engine SV470S 333559 09/08 This page intentionally left blank Fuel System Installation Torque to 20 ft.-lbs Service parts not shown for fuel system Instrument Panel Installation Choke Cable Kohler Honda 16HP Electrical Schematic Honda 16HP Electrical Schematic Kohler 15 & 17 HP Electrical Schematic 601127 Kohler 15 & 17 HP Electrical Schematic 601127&793117 This page intentionally left blank 333559 08/08 Caster Fork Front Wheel AssemblyFront Wheel Breakdown Drive Wheel Assembly Contents Deck Assembly Discharge Chute Base Deck Pulley Assembly Idler PULLEY, 5.00OD, 5/8ID 333559 09/08 This page intentionally left blank Deck Assembly Index Service 1412 333559 09/08 793893 333559 09/08 This page intentionally left blank Blade Spindle Assembly Breakdown 333559 08/08 This page intentionally left blank Contents Deck Installation Belt Routing and Tensioning Seat Installation Contents Tractor Decals Deflector Shield Decal Deck Decals 793513 333559 Maintenance & Adjustment Safety Adjustments Safe Maintenance & Adjustment Practices Maintenance & Adjustment SafetyUsing a ramp Children Safety and Instruction Decals Part Number 794297 Chart MaintenanceReferences Introduction Service AT Intervals Indicated Weekly or 50 Annually HoursElectrical system Torque valuesTires LubricationMain 20 amp, blade type Clutch/Aux 10 amp, blade type Hydraulic system Access to integrated pump/motor unitsFuel system Fuel Tank Draining the Fuel Tanks Engine oil and filterEngine OIL Drain Plug Engine mounting bolts Belt replacementIntegrated pump/motor drive replacement Mower blade maintenance Original edge Warped Blade Replace Adjustments Park Brake AdjustmentSteering linkage adjustment Control lever neutral adjustment Front Damper Ball Stud JAM NUT Pump ROD Adjuster Assembly Hydraulic pump belt adjustment Steering dampener adjustmentDeck drive belt adjustment Engine RPM settingDeck leveling and height adjustment Height Stop Handle Height Adjusting Deck Lifting ARM Nuts Numerical Index Part