Lincoln Electric IM511-D manual Warnin G

Page 34

RANGER 9 / LN-7 CONNECTION DIAGRAM

WARNING

Do not operate with panels open.

Disconnect NEGATIVE (-) BATTERY LEAD before servicing.

Do not touch electrically live parts.

Keep guards in place.

Keep away from moving parts.

Only qualified personnel should install,use or service this equipment.

14PIN AMPHENOL

6PIN AMPHENOL

CAUTION :

TO WORK

ELECTRODE

TO LN-7 INPUT

CABLE PLUG

OPTIONAL K857

REMOTE CONTROL

K584-XX INPUT CABLE ASSEMBLY

ELECTRODE CABLE

TO WIRE FEED UNIT

TO WORK

ANY INCREASE OF THE HIGH IDLE ENGINE RPM BY CHANGING THE GOVERNOR SETTING OR OVERRIDING THE THROTTLE LINKAGE WILL CAUSE AN INCREASE IN THE THE AC AUXILIARY VOLTAGE. IF THIS VOLTAGE GOES OVER 140 VOLTS, WIRE FEEDER CONTROL CIRCUITS MAY BE DAMAGED. THE ENGINE GOVERNOR SETTING IS PRE-SET AT THE FACTORY - DO NOT ADJUST ABOVE RPM SPECIFICATIONS LISTED IN

THE ENGINE WELDER OPERATING MANUAL.

N.A. USE POLARITY SWITCH TO SET FOR DESIRED ELECTRODE POLARITY. POSITION THE OUTPUT SELECTOR SWITCH TO A CV POSITION. PLACE WELDING TERMINALS SWITCH TO "REMOTELY CONTROLLED" POSITION.

N.B. WELDING CABLES MUST BE OF PROPER CAPACITY FOR THE CURRENT AND DUTY CYCLE OF IMMEDIATE AND FUTURE APPLICATIONS. SEE OPERATING MANUAL.

N.C. IF OPTIONAL REMOTE OUTPUT CONTROL IS USED, PLACE OUTPUT CONTROL SWITCH IN "OUTPUT CONTROL REMOTE" POSITIION. N.D. PLACE IDLER SWITCH IN "HIGH" IDLE POSITION.

12 - 16 - 93

M17092

RANGER 9 TO K867 ADAPTER CONNECTION DIAGRAM

WARNING

Do not operate with panels open.

 

Keep guards in place.

Disconnect NEGATIVE (-) BATTERY LEAD

Keep away from moving parts.

before servicing.

 

Only qualified personnel should install,use

Do not touch electrically live parts.

 

or service this equipment.

14 PIN

 

N.C.

AMPHENOL

 

81

 

 

 

 

82

NOT USED ON RANGER POWER SOURCES

 

SPARE

 

K867 UNIVERSAL

2

CONNECT TOGETHER FOR

ADAPTER PLUG

4

N.D.

 

41

WELDING OUTPUT

 

42 VAC

 

42

 

N.E.

 

31

 

115 VAC

 

32

TO WORK ELECTRODE

 

GND

POWER SOURCE FRAME CONNECTION

 

ELECTRODE CABLE

21

WIRE FEEDER VOLTMETER CONNECTION

 

CONNECTS TO (WORK TERMINAL) OF POWER SOURCE

TO WIRE FEED UNIT

77

10K

TO WORK

76

REMOTE OUTPUT CONTROL

75

MIN.

CAUTION :

ANY INCREASE OF THE HIGH IDLE ENGINE RPM BY CHANGING THE GOVERNOR SETTING OR OVERRIDING THE THROTTLE LINKAGE WILL CAUSE AN INCREASE IN THE THE AC AUXILIARY VOLTAGE. IF THIS VOLTAGE GOES OVER 140 VOLTS, WIRE FEEDER CONTROL CIRCUITS MAY BE DAMAGED. THE ENGINE GOVERNOR SETTING IS PRE-SET AT THE FACTORY - DO NOT ADJUST ABOVE RPM SPECIFICATIONS LISTED IN

THE ENGINE WELDER OPERATING MANUAL.

N.A. WELDING CABLE MUST BE SIZED FOR CURRENT AND DUTY CYCLE OF APPLICATION.

N.B. USE POLARITY SWITCH TO SET DESIRED POLARITY, POSITION THE OUTPUT SELECTOR SWITCH TO A CV POSITION.

N.C. INSULATE EACH UNUSED LEAD INDIVIDUALLY.

{

 

 

2

 

 

 

N.D. FOR WIRE FEEDERS THAT RETURN A SIGNAL FOR WELDING OUTPUT, USE ISOLATION

TO

RELAY TO CLOSE LEADS 2 & 4.

K867

 

 

 

 

4

 

 

 

N.E. REFER TO POWER SOURCE INSTRUCTION MANUAL FOR MAXIMUM AUXILIARY CURRENT DRAW.

TO WIRE FEEDER

12 - 16 - 93

M17093

– 32 –

Page 33 Page 35
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Page 33 Page 35
Contents Ranger TM Safety Electric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Page General Description SpecificationsRecommended Processes and Equipment Machine Optional Features K768-2 Two Wheel UndercarriageStick Wire FeedRecommended Equipment TIGSpark Arrester Installation InstructionsMachine Grounding PRE-OPERATION Service Total Combined Length of Electrode and Work CablesMuffler Relocation Angle of OperationHigh Altitude Operation Connection of the K449 LN-25 to the RangerConnection of the LN-742 to the Ranger Connection of the LN-7 or LN-8 to the RangerRemote Output Control High Frequency Generator for TIG welding applicationsOperating Instructions Idler Switch Remote Control SwitchWelding Terminals Switch Control AT WelderWelding Processes Stick Constant Current Welding Wire Feed Constant Voltage WeldingBreak-in Period TIG Constant Current WeldingSummary of Welding Process 115/230 Volt Dual Voltage Receptacle Auxiliary Power115V Duplex Receptacles Standby Power Connections Auxiliary Current Setting Unity Power Amperes @ FactorConnection of Ranger 9 to Premises Wiring Routine Maintenance MaintenanceSafety Precautions Overspeed is HazardousTo prevent Explosion when HardwareTo prevent Electrical Damage when Trouble Cause What to do TroubleshootingEngine Idler System Trouble Cause What to do Output System Trouble Cause What to do Output System Trouble Cause What to do Ranger 9 Onan Ranger 9 Onan CSA Version Wiring Diagram Code 10379 Ranger 9 Kohler CSA Version Wiring Diagram Code Ranger 9 / LN-25 Across the ARC Connection Diagram Warnin G Ranger 9 / K867 / LN-8 Connection Diagram To LN-25 Input Cable Plug K626-XX Input Cable Assembly Electrode Cable To Work To Control Module Dimension Print Ranger Precaucion Aviso DE

IM511-D specifications

Lincoln Electric IM511-D is an innovative multi-process welding inverter designed to meet the diverse needs of modern welding applications. Renowned for its robust build quality and advanced technologies, this machine is particularly suited for professionals who require versatility and reliability on the job site.

One of the standout features of the IM511-D is its multi-process capability. This machine allows users to switch seamlessly between MIG, TIG, and Stick welding processes, making it an ideal choice for various welding tasks. Whether engaging in fabrication, repair, or maintenance, the IM511-D stands ready to tackle a wide range of metals, including carbon steel, stainless steel, and aluminum.

At the heart of the IM511-D is its inverter technology. Inverter welders are known for their efficiency and portability, and the IM511-D is no exception. The compact design makes it easy to transport without sacrificing power or performance. This inverter technology also contributes to reduced energy consumption, making it a cost-effective solution over time.

The user-friendly interface of the IM511-D enhances usability for both seasoned welders and beginners. Equipped with an intuitive digital display, the machine allows users to monitor welding parameters in real time, facilitating precise adjustments for optimal results. This ensures a smooth operation while reducing the learning curve for new users.

Another key characteristic of the IM511-D is its advanced arc control technology. This feature ensures a stable and smooth arc, reducing spatter and improving the overall quality of the weld. The machine also includes a hot start and anti-stick function in Stick welding mode, enhancing control and preventing electrode sticking—a common issue in amateur welding practices.

Additionally, the IM511-D is designed with durability in mind. Its rugged construction can withstand the rigors of industrial environments, ensuring long-lasting performance. The machine is also equipped with built-in safety features, including thermal overload protection, which helps prevent overheating during extended use.

In summary, the Lincoln Electric IM511-D combines versatility, advanced technology, and user-friendly features, making it a premier choice for professionals in the welding industry. Its multi-process capability, inverter technology, superior arc control, and robust design position it as a reliable tool for any welding task, ensuring excellent performance and quality results every time.
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