Lincoln Electric IM511-D Connection of the LN-7 or LN-8 to the Ranger, Remote Output Control

Page 16

d.Set the “POLARITY” switch to either WIRE FEED DC+ or WIRE FEED DC- as required by the electrode being used.

e.Set the “RANGE” switch to either HIGH, MED or LOW as required by the process.

f.Set the “WELDING TERMINAL” Control switch to the “ALWAYS ON” position.

g.Set the “IDLER” switch to the “AUTO” position.

Connection of the LN-7 or LN-8 to the Ranger 9.

a.Shut off the welder.

b.Connect the LN-7 or LN-8 per the instructions on

the appropriate connection diagram in the rear of this manual.

c.Set the output control toggle switch to appropriate position: “CONTROL REMOTE” for LN-8 and LN-7 with K857 attached; “CONTROL AT WELDER” for LN-7 with no remote voltage control.

d.Set “POLARITY” switch to either WIRE FEED DC+ or WIRE FEED DC-.

e.Set the “RANGE” switch to either HIGH, MED or LOW as required by the process.

f.Set the “WELDING TERMINALS” Control switch to the “REMOTELY CONTROLLED” position.

g.Set the “IDLER” switch to the “HIGH” idle position.

Connection of the Magnum Spool Gun and SG Control Module to the Ranger 9

a.Shut off the Welder.

b.Connect per the instructions on the appropriate connection diagram in the rear of this manual.

c.Set the output control toggle switch to “CONTROL AT WELDER” when not using remote control.

d.Set the “POLARITY” switch to WIRE FEED DC+.

e.Set the “RANGE” switch to either HIGH, MED or LOW as required by the process.

f.Set the “WELDING TERMINALS” Control switch to the “REMOTELY CONTROLLED” position.

g.Set the “IDLER” switch to the “HIGH” idle position.

Remote Output Control

The Ranger 9 has a 6-pin and a 14-pin Amphenol connector. These connectors are located above the output studs. The 6-pin connector is intended to be used with the optional K857 Remote Output Control or in the case of TIG welding applications, with the Foot or Hand Amptrol. The 14-pin connector is used to connect a wire feeder control cable. If the wire feeder has a built-in power source output control, do not connect a remote output control to the 6 - pin connector. When remote output control is used, the output control toggle switch is to be set at “CONTROL REMOTE”.

Connection of the LN-742 to the Ranger 9

a.Shut off the welder.

b.Connect per the instructions on the appropriate connection diagram in rear of this manual.

c.Set the output control toggle switch to “CONTROL AT WELDER” when not using remote control. When the LN-742 has a K589-1 remote control attached, set output control to “REMOTE”.

d.Set “POLARITY” switch to either WIRE FEED DC+ or WIRE FEED DC-.

e.Set “RANGE” switch to either HIGH, MED or LOW as required by the process.

f.Set the “WELDING TERMINAL” control switch to “REMOTELY CONTROLLED” position.

g.Set the “IDLER” switch to the “AUTO” position.

High Frequency Generator for TIG welding applications

The K930-1 TIG Module is an accessory that provides high frequency and shielding gas control for AC and DC GTAW (TIG) welding. See IM528 supplied with the TIG Module for installation instructions.

Note: The TIG Module does not require the use of a high frequency bypass capacitor. If any other high frequency accessory is used with the Ranger 9, a bypass capacitor (Order Kit T12246) must be installed in the Ranger 9.

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Contents Ranger TM Safety Electric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Page General Description SpecificationsRecommended Processes and Equipment Machine Optional Features K768-2 Two Wheel UndercarriageWire Feed Recommended EquipmentStick TIGSpark Arrester Installation InstructionsMachine Grounding PRE-OPERATION Service Total Combined Length of Electrode and Work CablesAngle of Operation High Altitude OperationMuffler Relocation Connection of the K449 LN-25 to the RangerConnection of the LN-7 or LN-8 to the Ranger Remote Output ControlConnection of the LN-742 to the Ranger High Frequency Generator for TIG welding applicationsOperating Instructions Remote Control Switch Welding Terminals SwitchIdler Switch Control AT WelderWire Feed Constant Voltage Welding Break-in PeriodWelding Processes Stick Constant Current Welding TIG Constant Current WeldingSummary of Welding Process 115/230 Volt Dual Voltage Receptacle Auxiliary Power115V Duplex Receptacles Standby Power Connections Auxiliary Current Setting Unity Power Amperes @ FactorConnection of Ranger 9 to Premises Wiring Maintenance Safety PrecautionsRoutine Maintenance Overspeed is HazardousTo prevent Explosion when HardwareTo prevent Electrical Damage when Trouble Cause What to do TroubleshootingEngine Idler System Trouble Cause What to do Output System Trouble Cause What to do Output System Trouble Cause What to do Ranger 9 Onan Ranger 9 Onan CSA Version Wiring Diagram Code 10379 Ranger 9 Kohler CSA Version Wiring Diagram Code Ranger 9 / LN-25 Across the ARC Connection Diagram Warnin G Ranger 9 / K867 / LN-8 Connection Diagram To LN-25 Input Cable Plug K626-XX Input Cable Assembly Electrode Cable To Work To Control Module Dimension Print Ranger Precaucion Aviso DE

IM511-D specifications

Lincoln Electric IM511-D is an innovative multi-process welding inverter designed to meet the diverse needs of modern welding applications. Renowned for its robust build quality and advanced technologies, this machine is particularly suited for professionals who require versatility and reliability on the job site.

One of the standout features of the IM511-D is its multi-process capability. This machine allows users to switch seamlessly between MIG, TIG, and Stick welding processes, making it an ideal choice for various welding tasks. Whether engaging in fabrication, repair, or maintenance, the IM511-D stands ready to tackle a wide range of metals, including carbon steel, stainless steel, and aluminum.

At the heart of the IM511-D is its inverter technology. Inverter welders are known for their efficiency and portability, and the IM511-D is no exception. The compact design makes it easy to transport without sacrificing power or performance. This inverter technology also contributes to reduced energy consumption, making it a cost-effective solution over time.

The user-friendly interface of the IM511-D enhances usability for both seasoned welders and beginners. Equipped with an intuitive digital display, the machine allows users to monitor welding parameters in real time, facilitating precise adjustments for optimal results. This ensures a smooth operation while reducing the learning curve for new users.

Another key characteristic of the IM511-D is its advanced arc control technology. This feature ensures a stable and smooth arc, reducing spatter and improving the overall quality of the weld. The machine also includes a hot start and anti-stick function in Stick welding mode, enhancing control and preventing electrode sticking—a common issue in amateur welding practices.

Additionally, the IM511-D is designed with durability in mind. Its rugged construction can withstand the rigors of industrial environments, ensuring long-lasting performance. The machine is also equipped with built-in safety features, including thermal overload protection, which helps prevent overheating during extended use.

In summary, the Lincoln Electric IM511-D combines versatility, advanced technology, and user-friendly features, making it a premier choice for professionals in the welding industry. Its multi-process capability, inverter technology, superior arc control, and robust design position it as a reliable tool for any welding task, ensuring excellent performance and quality results every time.
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