Lincoln Electric IM871-A manual Premises Wiring, Circuit Breakers

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A-7

INSTALLATION

A-7

PREMISES WIRING

The POWER-ARC 5500 three-wire, grounded neutral generator allows it to be connected to premises wiring. However, the wiring procedure needed to meet the National Electrical Code (NEC) regulations as well as city ordinances and can be confusing. The connections could vary from a "commonly grounded" to a "separately derived" system depending on whether you want the unit to be "hard wired" or tem- porary to the premises.

WARNING

Only a l ice nsed, c er t ified, tr a ine d e lect r ician should install the machine to a premises or resi- dential electrical system. Be certain that:

The premises is isolated and no feed backing into the utility system can occur. Certain state and local laws require the premises to be isolat- ed before the generator is linked to the premis- es. Check your state and local requirements.

A double pole, double throw transfer switch in conju nction w ith the pr ope r ly r ate d double throw circuit breaker is connected between the generator power and the utility meter.

The POWER-ARC 5500 does not have a combined 120/240 volt twist-lock receptacle and cannot be connected to a premises as described in other Lincoln literature.

Remember that the POWER-ARC 5500 is intended only for backup, intermittent use power. Oil level must be checked after every 5 hours of use. It cannot with- stand long-term use without proper maintenance. See the MAINTENANCE section of this manual and the engine owner’s manual for more information.

Certain electrical devices cannot be powered by the POWER-ARC 5500. Refer to Table A.2 for these devices.

CIRCUIT BREAKERS

Auxiliary power is protected by circuit breaker. When the machine is operated in high temperature environ- ments, the breakers may tend to trip at lower loads than normally.

CAUTION

Never bypass the circuit breakers. Without over- loa d pr otec tion, the POWER -ARC 5500 could overheat and/or cause damage to the equipment being used.

POWER-ARC 5500

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Contents POWER-ARC Safety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Please Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTable of Contents Installation Technical Specifications POWER-ARCStoring Safety PrecautionsLocation and Ventilation Engine Exhaust can killPRE-OPERATION Engine Service Gasoline Fuel onlySpark Arrester PowerArc 5500 Typical Fuel ConsumptionMuffler Deflector Honda 9 HPWelding Cable Connections POWER-ARC 5500 Output ConnectionsElectrical Output Connections Cable Size and LengthPlugs and HAND-HELD Equipment Auxiliary Power ReceptaclesCable Installation Machine GroundingPremises Wiring Circuit BreakersTable A.2 Electrical Device USE with the POWER-ARC Type Common Electrical Devices Possible ConcernsOperation Output Panel Controls Controls and SettingsLimitations Physical Location of Components may vary by Code NoEngine Operation Gasoline Engine ControlsBefore Starting the Engine Starting the EngineRunning the Engine Generator OperationStopping the Engine BREAK-IN PeriodTable B.3 Generator Power Applications Welding Operation Control Function / Operation Current Control DialMaterial Thickness Electrode Type Size Setting Welding GuidelinesWhat Happens in the Arc? Welding arcCorrect Arc Length Correct Welding PositionCorrect Way to Strike An Arc Correct Welding SpeedUse the following Common MetalsTypes of Welds Do the followingMultiple Pass Welds Fillet JointsPenetration Welding in the Vertical PositionVertical-Up Welding Vertical-Down WeldingWelding Sheet Metal How to Hardface the Sharp Edge Metal to Ground WearOverhead Welding Hardfacing To Reduce WearWelding Cast Iron Cast Iron Plate PreparationLow Hydrogen Group AWS E7018 Selecting ElectrodesOut-of-Position Group AWS E6011 High-Speed Group AWS E6013 Lincoln Electric Accessories AccessoriesOPTIONS/ACCESSORIES Engine Maintenance MaintenanceRoutine and Periodic Maintenance Engine Adjustments Figure D.3 Clean Rotating SCREEN/FINGER GUARD/DEBRIS GuardTable D.1 Engine Maintenance Parts Part Robin / Subaru HondaGENERATOR/WELDER Maintenance Figure D.5. Brush Removal and ReplacementFigure D.6. Major Component Locations Troubleshooting HOW to USE Troubleshooting GuideSymptoms Contact your local Lincoln Authorized Field Service FacilityTroubleshooting Engine requires service to head, head gasket, and/or valves Diagrams Enhanced DiagramDiagrams Diagrams Diagrams Power ARC Print Dimension Page Precaucion Guards off

IM871-A specifications

The Lincoln Electric IM871-A is a cutting-edge industrial welding machine that exemplifies the brand's commitment to quality, innovation, and efficiency. Designed specifically for professionals in various sectors, including manufacturing, construction, and maintenance, the IM871-A boasts a range of features that streamline the welding process while ensuring longevity and reliability.

One of the standout features of the IM871-A is its advanced inverter technology. This technology not only enhances the machine’s portability but also improves energy efficiency. The inverter design allows for a compact and lightweight unit without sacrificing power output, making it easier for welders to move around job sites while maintaining peak performance. Welders can expect to achieve high-quality welds with minimal spatter, ensuring a clean and professional finish.

The IM871-A is equipped with a multifunctional interface, allowing users to easily navigate through various settings and customize their welding parameters according to specific project requirements. This user-friendly display includes digital readouts for voltage and current, providing real-time information that aids in precision control. Such adaptability makes the IM871-A suitable for a wide range of welding applications, from thin sheet metal to heavier structural components.

Additionally, the Lincoln Electric IM871-A supports multiple welding processes, including MIG, TIG, and Stick welding. This versatility makes it an ideal choice for professionals who require a machine that can handle diverse tasks without the need for multiple setups or equipment. The welder's robust output range further enhances its capabilities, accommodating various materials and thicknesses for both ferrous and non-ferrous metals.

Safety is paramount in any welding operation, and the IM871-A incorporates several features designed to protect the user. These include built-in thermal overload protection, which prevents the machine from overheating during extended use, and an automatic voltage reduction system that ensures the welder remains safe while efficiently managing power.

In summary, the Lincoln Electric IM871-A is a powerful and versatile welding machine built to meet the rigorous demands of industrial applications. With its advanced inverter technology, intuitive user interface, multiple welding process support, and essential safety features, it stands out as a reliable choice for professionals aiming for quality and efficiency in their welding operations. Whether for onsite applications or workshop environments, the IM871-A is engineered to deliver exceptional performance and durability, solidifying its place in the competitive welding market.