Lincoln Electric IM871-A manual Selecting Electrodes, Low Hydrogen Group AWS E7018

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B-16

OPERATION

B-16

In some instances a back-up strip may be used and plates may be gapped 1/8” (3.2mm) or more, as shown in figure (b).

 

(b)

Scrap steel back-up strip

(a)

(c)

Three ways to prepare plates where complete penetration is necessary.

On sections where only a sealed joint is required and strength is not important, the joint may be welded after slightly veeing out the seam as shown in figure (d) below.

(d)(e)

Single and double beads, with and without beveling for tight, partial strength joints.

Selecting Electrodes

Which electrode is best for the particular job . . . how do you use it? These are important questions because the cost, quality, and appearance of your work depends on proper electrode selection and applica- tion. MILD STEEL ELECTRODES may be classified into the following groups:

Out-of-Position Group (AWS E6011)

High-Speed Group (AWS E6013)

This group includes electrodes which have a moder- ately forceful arc and deposit rates between those of the out-of-position and high-deposit electrodes.

They are primarily general purpose production elec- trodes especially for downhill fillets and laps or short and irregular welds that change direction or position. They are also widely used in maintenance and recom- mended for sheet metal fillet and lap welds. Motion “D” (see drawing) is generally used for vertical-up welding, but motions “A” and “B” are also suitable.

Low Hydrogen Group (AWS E7018)

These electrodes are generally called “low hydrogen”. The name comes from the fact that their coating contains little hydrogen in either moisture or chemical form. Low hydrogen electrodes offer these benefits: outstanding crack resistance, lowest porosity on sulphur bearing steels, and X-ray quality deposit capa- bility. Thus, they are the first choice when welding “problem” steels. E7018 can be used in all positions, with Motion “C” (below) recommended for the first pass on vertical-up welds. NEVER use a whipping technique or a long arc with these electrodes. ALWAYS fill craters by drawing electrode away slowly. ALWAYS keep these electrodes dry. Electrodes, when not used within a few hours after a container is opened, must be stored in heated cabinets.

This group includes electrodes which have a snappy, deep penetrating arc and fast freezing deposits.

These electrodes are used for general purpose, all- position fabrication and repair welding. They are also the best choice for pipe welding and sheet metal butt, corner, and edge welds. They can be used for repair work when dirt, grease, plating or paint cannot be completely cleaned from the steel. These electrodes are typically used with motions “A” and “B” (see draw- ing) for the first pass on vertical-up welds.

Motions

E

D

START F

C

B G

SIDE

AVIEW

POWER-ARC 5500

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Contents POWER-ARC California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionPrécautions DE Sûreté On-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Technical Specifications POWER-ARC InstallationEngine Exhaust can kill Safety PrecautionsLocation and Ventilation StoringGasoline Fuel only PRE-OPERATION Engine ServiceHonda 9 HP PowerArc 5500 Typical Fuel ConsumptionMuffler Deflector Spark ArresterCable Size and Length POWER-ARC 5500 Output ConnectionsElectrical Output Connections Welding Cable ConnectionsMachine Grounding Auxiliary Power ReceptaclesCable Installation Plugs and HAND-HELD EquipmentCircuit Breakers Premises WiringType Common Electrical Devices Possible Concerns Table A.2 Electrical Device USE with the POWER-ARCOperation Physical Location of Components may vary by Code No Controls and SettingsLimitations Output Panel ControlsGasoline Engine Controls Engine OperationStarting the Engine Before Starting the EngineBREAK-IN Period Generator OperationStopping the Engine Running the EngineTable B.3 Generator Power Applications Control Function / Operation Current Control Dial Welding OperationWelding Guidelines Material Thickness Electrode Type Size SettingWelding arc What Happens in the Arc?Correct Welding Speed Correct Welding PositionCorrect Way to Strike An Arc Correct Arc LengthDo the following Common MetalsTypes of Welds Use the followingWelding in the Vertical Position Fillet JointsPenetration Multiple Pass WeldsVertical-Down Welding Vertical-Up WeldingHardfacing To Reduce Wear How to Hardface the Sharp Edge Metal to Ground WearOverhead Welding Welding Sheet MetalCast Iron Plate Preparation Welding Cast IronOut-of-Position Group AWS E6011 High-Speed Group AWS E6013 Selecting ElectrodesLow Hydrogen Group AWS E7018 OPTIONS/ACCESSORIES AccessoriesLincoln Electric Accessories Routine and Periodic Maintenance MaintenanceEngine Maintenance Figure D.3 Clean Rotating SCREEN/FINGER GUARD/DEBRIS Guard Engine AdjustmentsPart Robin / Subaru Honda Table D.1 Engine Maintenance PartsFigure D.5. Brush Removal and Replacement GENERATOR/WELDER MaintenanceFigure D.6. Major Component Locations HOW to USE Troubleshooting Guide TroubleshootingContact your local Lincoln Authorized Field Service Facility SymptomsTroubleshooting Engine requires service to head, head gasket, and/or valves Enhanced Diagram DiagramsDiagrams Diagrams Diagrams Power ARC Print Dimension Page Precaucion Guards off

IM871-A specifications

The Lincoln Electric IM871-A is a cutting-edge industrial welding machine that exemplifies the brand's commitment to quality, innovation, and efficiency. Designed specifically for professionals in various sectors, including manufacturing, construction, and maintenance, the IM871-A boasts a range of features that streamline the welding process while ensuring longevity and reliability.

One of the standout features of the IM871-A is its advanced inverter technology. This technology not only enhances the machine’s portability but also improves energy efficiency. The inverter design allows for a compact and lightweight unit without sacrificing power output, making it easier for welders to move around job sites while maintaining peak performance. Welders can expect to achieve high-quality welds with minimal spatter, ensuring a clean and professional finish.

The IM871-A is equipped with a multifunctional interface, allowing users to easily navigate through various settings and customize their welding parameters according to specific project requirements. This user-friendly display includes digital readouts for voltage and current, providing real-time information that aids in precision control. Such adaptability makes the IM871-A suitable for a wide range of welding applications, from thin sheet metal to heavier structural components.

Additionally, the Lincoln Electric IM871-A supports multiple welding processes, including MIG, TIG, and Stick welding. This versatility makes it an ideal choice for professionals who require a machine that can handle diverse tasks without the need for multiple setups or equipment. The welder's robust output range further enhances its capabilities, accommodating various materials and thicknesses for both ferrous and non-ferrous metals.

Safety is paramount in any welding operation, and the IM871-A incorporates several features designed to protect the user. These include built-in thermal overload protection, which prevents the machine from overheating during extended use, and an automatic voltage reduction system that ensures the welder remains safe while efficiently managing power.

In summary, the Lincoln Electric IM871-A is a powerful and versatile welding machine built to meet the rigorous demands of industrial applications. With its advanced inverter technology, intuitive user interface, multiple welding process support, and essential safety features, it stands out as a reliable choice for professionals aiming for quality and efficiency in their welding operations. Whether for onsite applications or workshop environments, the IM871-A is engineered to deliver exceptional performance and durability, solidifying its place in the competitive welding market.