Lincoln Electric IM871-A manual Safety Precautions, Location and Ventilation, Storing

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A-2

INSTALLATION

A-2

SAFETY PRECAUTIONS

Read this entire installation section before you start installation.

WARNING

Do not attempt to use this equipment until you have thoroughly read all the operation and main- tenance m anuals supplied w ith your m achine . T h e y i n c l u de i m por t a n t s a f e t y pr e c a u t io n s ; detailed engine starting, operating, and mainte- nance instructions; and parts lists.

ELECTRIC SHOCK can kill.

•Do not touch electrically live parts or electrodes with your skin or wet clothing.

•Insulate yourself from the work and ground.

•Always wear dry insulating gloves.

ENGINE EXHAUST can kill.

• Use in open, well ventilated areas or vent exhaust to the outside.

• Do not stack anything on or near the engine.

MOVING PARTS can injure.

•Do not operate this equip- ment with any of its doors open or guards off.

•Stop the engine before ser- vicing it.

•Keep away from moving parts.

Only qualified personnel should install, use, or service this equipment.

LOCATION AND VENTILATION

Whenever you use the POWER-ARC 5500, be sure that clean cooling air can flow through the machine’s gasoline engine and the generator. Avoid dusty, dirty areas. Also, keep the machine away from heat sources. Do not place the back end of the generator anywhere near hot engine exhaust from another machine. And of course, make sure that engine exhaust is ventilated to an open, outside area.

The POWER-ARC 5500 must be used outdoors. Do not set the machine in puddles or otherwise sub- merge it in water. Such practices pose safety haz- ards and cause improper operation and corrosion of parts.

Always operate the POWER-ARC 5500 with the case roof on and all machine components completely assembled. This will protect you from the dangers of moving parts, hot metal surfaces, and live electrical devices.

STORING

1.Store the machine in a cool, dry place when it’s not in use. Protect it from dust and dirt. Keep it where it can’t be accidentally damaged from con- struction activities, moving vehicles, and other hazards.

2.If you will be storing the machine for over 30 days, you should drain the fuel to protect fuel system and carburetor parts from gum deposits. Empty all fuel from the tank and run the engine until it stops from lack of fuel.

3.You can store the machine for up to 24 months if you use a gasoline stabilizing additive in the fuel system. Mix the additive with the fuel in the tank and run the engine for a short time to circulate the additive through the carburetor.

4.While the engine is still warm, drain the oil and refill with fresh oil per the engine manual.

5.Remove the spark plug and pour approximately 1/2 ounce (15 ml) of engine oil into the cylinder. Replace the spark plug and crank the engine slowly to distribute the oil.

6.Clean any dirt and debris from the cylinder and cylinder head fins and housing, rotating screen, and muffler areas.

7.Store in a clean, dry area.

POWER-ARC 5500

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Contents POWER-ARC California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionPrécautions DE Sûreté On-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Technical Specifications POWER-ARC InstallationLocation and Ventilation Safety PrecautionsStoring Engine Exhaust can killGasoline Fuel only PRE-OPERATION Engine ServiceMuffler Deflector PowerArc 5500 Typical Fuel ConsumptionSpark Arrester Honda 9 HPElectrical Output Connections POWER-ARC 5500 Output ConnectionsWelding Cable Connections Cable Size and LengthCable Installation Auxiliary Power ReceptaclesPlugs and HAND-HELD Equipment Machine GroundingCircuit Breakers Premises WiringType Common Electrical Devices Possible Concerns Table A.2 Electrical Device USE with the POWER-ARCOperation Limitations Controls and SettingsOutput Panel Controls Physical Location of Components may vary by Code NoGasoline Engine Controls Engine OperationStarting the Engine Before Starting the EngineStopping the Engine Generator OperationRunning the Engine BREAK-IN PeriodTable B.3 Generator Power Applications Control Function / Operation Current Control Dial Welding OperationWelding Guidelines Material Thickness Electrode Type Size SettingWelding arc What Happens in the Arc?Correct Way to Strike An Arc Correct Welding PositionCorrect Arc Length Correct Welding SpeedTypes of Welds Common MetalsUse the following Do the followingPenetration Fillet JointsMultiple Pass Welds Welding in the Vertical PositionVertical-Down Welding Vertical-Up WeldingOverhead Welding How to Hardface the Sharp Edge Metal to Ground WearWelding Sheet Metal Hardfacing To Reduce WearCast Iron Plate Preparation Welding Cast IronSelecting Electrodes Out-of-Position Group AWS E6011 High-Speed Group AWS E6013Low Hydrogen Group AWS E7018 Accessories OPTIONS/ACCESSORIESLincoln Electric Accessories Maintenance Routine and Periodic MaintenanceEngine Maintenance Figure D.3 Clean Rotating SCREEN/FINGER GUARD/DEBRIS Guard Engine AdjustmentsPart Robin / Subaru Honda Table D.1 Engine Maintenance PartsFigure D.5. Brush Removal and Replacement GENERATOR/WELDER MaintenanceFigure D.6. Major Component Locations HOW to USE Troubleshooting Guide TroubleshootingContact your local Lincoln Authorized Field Service Facility SymptomsTroubleshooting Engine requires service to head, head gasket, and/or valves Enhanced Diagram DiagramsDiagrams Diagrams Diagrams Power ARC Print Dimension Page Precaucion Guards off

IM871-A specifications

The Lincoln Electric IM871-A is a cutting-edge industrial welding machine that exemplifies the brand's commitment to quality, innovation, and efficiency. Designed specifically for professionals in various sectors, including manufacturing, construction, and maintenance, the IM871-A boasts a range of features that streamline the welding process while ensuring longevity and reliability.

One of the standout features of the IM871-A is its advanced inverter technology. This technology not only enhances the machine’s portability but also improves energy efficiency. The inverter design allows for a compact and lightweight unit without sacrificing power output, making it easier for welders to move around job sites while maintaining peak performance. Welders can expect to achieve high-quality welds with minimal spatter, ensuring a clean and professional finish.

The IM871-A is equipped with a multifunctional interface, allowing users to easily navigate through various settings and customize their welding parameters according to specific project requirements. This user-friendly display includes digital readouts for voltage and current, providing real-time information that aids in precision control. Such adaptability makes the IM871-A suitable for a wide range of welding applications, from thin sheet metal to heavier structural components.

Additionally, the Lincoln Electric IM871-A supports multiple welding processes, including MIG, TIG, and Stick welding. This versatility makes it an ideal choice for professionals who require a machine that can handle diverse tasks without the need for multiple setups or equipment. The welder's robust output range further enhances its capabilities, accommodating various materials and thicknesses for both ferrous and non-ferrous metals.

Safety is paramount in any welding operation, and the IM871-A incorporates several features designed to protect the user. These include built-in thermal overload protection, which prevents the machine from overheating during extended use, and an automatic voltage reduction system that ensures the welder remains safe while efficiently managing power.

In summary, the Lincoln Electric IM871-A is a powerful and versatile welding machine built to meet the rigorous demands of industrial applications. With its advanced inverter technology, intuitive user interface, multiple welding process support, and essential safety features, it stands out as a reliable choice for professionals aiming for quality and efficiency in their welding operations. Whether for onsite applications or workshop environments, the IM871-A is engineered to deliver exceptional performance and durability, solidifying its place in the competitive welding market.
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