Lincoln Electric IM871-A GENERATOR/WELDER Maintenance, Figure D.5. Brush Removal and Replacement

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D-4

MAINTENANCE

D-4

 

 

 

GENERATOR/WELDER MAINTENANCE

STORAGE: Store the POWER-ARC 5500 in clean, dry, protected areas.

CLEANING: Blow out the generator and controls periodically with low pressure air. Do this at least once a week in particularly dirty areas.

BRUSH R EMOVAL AND R EPLACEMENT: See Figure D.5. It’s normal for the brushes and slip rings to wear and darken slightly. Inspect the brushes when a general overhaul is necessary. Remove the brushes and clean the slip rings with fine grit emery paper.

CAUTION

Do not attempt to polish slip rings while engine is running.

To reinstall the brushes, press them upward and slide a cable tie or wooden stick through the brush holder tabs. Install the brush holder into the bear- ing end bracket and secure with the screws previ- ously removed. Remove the cable tie or wooden stick and the brushes will seat onto the slip rings.

RECEPTACLES: Keep the electrical receptacles in good condition. Remove any dirt, oil, or other debris from their surfaces and holes.

CABLE CONNECTIONS: Check the welding cable connections at the weld output terminals often. Be sure that the connections are always tight.

NOTE: Lincoln offers a rotor removal kit for any ser- vice which requires removal of the rotor from the engine. See the ACCESSORIES section for further details.

Removal of engine/generator assembly from the cradle can be achieved as follows:

•Remove the two 5/16-18 hex head cap screws from the engine block via the access hole located in the cradle cross support channel. Leave all other engine mountings intact.

•Remove the two hex nuts from the isolator thread- ed posts at the stator support bracket located opposite the engine. Leave all other stator mount- ings intact.

•With a jib hoist or crane, lift the unit upward and remove loose cradle from engine/generator assembly.

FIGURE D.5. – BRUSH REMOVAL AND REPLACEMENT

4

2

6

3

 

5

 

 

 

1

 

1.GENERATOR END BRACKET

2.BRUSH HOLDER ASSEMBLY

3.COVER

4.SCREWS (2)

5.BRUSHES

6.CABLE TIE

POWER-ARC 5500

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Contents POWER-ARC Safety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Please Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTable of Contents Installation Technical Specifications POWER-ARCSafety Precautions Location and VentilationStoring Engine Exhaust can killPRE-OPERATION Engine Service Gasoline Fuel onlyPowerArc 5500 Typical Fuel Consumption Muffler DeflectorSpark Arrester Honda 9 HPPOWER-ARC 5500 Output Connections Electrical Output ConnectionsWelding Cable Connections Cable Size and LengthAuxiliary Power Receptacles Cable InstallationPlugs and HAND-HELD Equipment Machine GroundingPremises Wiring Circuit BreakersTable A.2 Electrical Device USE with the POWER-ARC Type Common Electrical Devices Possible ConcernsOperation Controls and Settings LimitationsOutput Panel Controls Physical Location of Components may vary by Code NoEngine Operation Gasoline Engine ControlsBefore Starting the Engine Starting the EngineGenerator Operation Stopping the EngineRunning the Engine BREAK-IN PeriodTable B.3 Generator Power Applications Welding Operation Control Function / Operation Current Control DialMaterial Thickness Electrode Type Size Setting Welding GuidelinesWhat Happens in the Arc? Welding arcCorrect Welding Position Correct Way to Strike An ArcCorrect Arc Length Correct Welding SpeedCommon Metals Types of WeldsUse the following Do the followingFillet Joints PenetrationMultiple Pass Welds Welding in the Vertical PositionVertical-Up Welding Vertical-Down WeldingHow to Hardface the Sharp Edge Metal to Ground Wear Overhead WeldingWelding Sheet Metal Hardfacing To Reduce WearWelding Cast Iron Cast Iron Plate PreparationSelecting Electrodes Out-of-Position Group AWS E6011 High-Speed Group AWS E6013Low Hydrogen Group AWS E7018 Accessories OPTIONS/ACCESSORIESLincoln Electric Accessories Maintenance Routine and Periodic MaintenanceEngine Maintenance Engine Adjustments Figure D.3 Clean Rotating SCREEN/FINGER GUARD/DEBRIS GuardTable D.1 Engine Maintenance Parts Part Robin / Subaru HondaGENERATOR/WELDER Maintenance Figure D.5. Brush Removal and ReplacementFigure D.6. Major Component Locations Troubleshooting HOW to USE Troubleshooting GuideSymptoms Contact your local Lincoln Authorized Field Service FacilityTroubleshooting Engine requires service to head, head gasket, and/or valves Diagrams Enhanced DiagramDiagrams Diagrams Diagrams Power ARC Print Dimension Page Precaucion Guards off

IM871-A specifications

The Lincoln Electric IM871-A is a cutting-edge industrial welding machine that exemplifies the brand's commitment to quality, innovation, and efficiency. Designed specifically for professionals in various sectors, including manufacturing, construction, and maintenance, the IM871-A boasts a range of features that streamline the welding process while ensuring longevity and reliability.

One of the standout features of the IM871-A is its advanced inverter technology. This technology not only enhances the machine’s portability but also improves energy efficiency. The inverter design allows for a compact and lightweight unit without sacrificing power output, making it easier for welders to move around job sites while maintaining peak performance. Welders can expect to achieve high-quality welds with minimal spatter, ensuring a clean and professional finish.

The IM871-A is equipped with a multifunctional interface, allowing users to easily navigate through various settings and customize their welding parameters according to specific project requirements. This user-friendly display includes digital readouts for voltage and current, providing real-time information that aids in precision control. Such adaptability makes the IM871-A suitable for a wide range of welding applications, from thin sheet metal to heavier structural components.

Additionally, the Lincoln Electric IM871-A supports multiple welding processes, including MIG, TIG, and Stick welding. This versatility makes it an ideal choice for professionals who require a machine that can handle diverse tasks without the need for multiple setups or equipment. The welder's robust output range further enhances its capabilities, accommodating various materials and thicknesses for both ferrous and non-ferrous metals.

Safety is paramount in any welding operation, and the IM871-A incorporates several features designed to protect the user. These include built-in thermal overload protection, which prevents the machine from overheating during extended use, and an automatic voltage reduction system that ensures the welder remains safe while efficiently managing power.

In summary, the Lincoln Electric IM871-A is a powerful and versatile welding machine built to meet the rigorous demands of industrial applications. With its advanced inverter technology, intuitive user interface, multiple welding process support, and essential safety features, it stands out as a reliable choice for professionals aiming for quality and efficiency in their welding operations. Whether for onsite applications or workshop environments, the IM871-A is engineered to deliver exceptional performance and durability, solidifying its place in the competitive welding market.
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