Troy-Bilt 683F Setting Up Non-Powered Attach- ments, Starting The Engine, Stopping the Engine

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Section 4: Operation

B

A

C

Figure 4-28: Forward Interlock Wiring

A - PTO Power Unit Interlock Harness

B - Forward Interlock Receptacle

C - Attachment Interlock Wire

3.On the PTO Power Unit, unplug the Forward Interlock Wire Harness that leads from the base of the handlebars (A, Figure 4-28) to the receptacle (B) located on the top, right side of the transmission cover.

4.On the Stationary Attachment, locate the interlock wire (C, Figure 4-28) and clean contacts on plug and receptacle (B). This connection enables you to operate the Wheels/Tines/PTO Drive Lever in FORWARD without having to squeeze a Forward Interlock Lever.

5.Connect the plug from the Stationary Attachment (C, Figure 4-28) to the recep- tacle on the PTO Power Unit (B). The connection must be tight.

Setting Up Non-Powered Attach- ments

1.Move the Tines/PTO Clutch Lever (Figure 4-22) to DISENGAGE.

2.Move the Wheel Speed Lever (Figure 4-22) to either SLOW or FAST position To do this, roll the PTO Power Unit while shifting lever until wheels engage.

3.Verify that the Forward Interlock Wire Harness plug at the base of the handle- bars (A, Figure 4-28) is connected to the Forward Interlock Wire Harness recep- tacle (B) on the top right side of the transmission.

Starting The Engine

IMPORTANT: Refer to Cold Weather Oper- ation instructions, in this section, before operating in temperatures below 40oF.

1.Move the Wheels/Tines/PTO Drive Lever into NEUTRAL. To find NEUTRAL (be sure engine is off), push lever down and engage it in FORWARD then tap the lever upward to automatically move into

NEUTRAL .

2.Move the Tines/PTO Clutch Lever into DISENGAGE position.

WARNING

To avoid injury,do not run the engine in an enclosed or poorly vented area. Engine exhaust contains carbon monoxide, an odorless and deadly gas.

3.Start Engine. See Starting and Stopping the Engine, in the beginning of this section, for detailed starting informa- tion. Also see the Engine Owner's Manual.

4.For non-powered attachments only

test the Forward Interlock Safety System. See Testing the Forward Interlock Safety System, in this section, for a procedure.

Operating Stationary Attachments

1.Move Tines/PTO Clutch Lever (Figure 4-22) into ENGAGE.

2.To apply power to PTO-driven attach- ments, move Wheels/Tines/PTO Lever (Figure 4-22) down to FORWARD

position (do not use REVERSE with sta- tionary attachments).

3.To stop the PTO Power Unit, tap the Wheels/Tines/PTO Drive Lever upward into NEUTRAL position.

Operating Non-Powered Attachments (or to Tow Stationary Attachments)

1.To move forward, squeeze and hold one Forward Interlock Lever (Figure 4-30) up against the handlebars, and move the Wheels/Tines/PTO Drive Lever down to

FORWARD.

2.To stop forward motion, tap Wheels/ Tines/PTO Drive Lever upward into NEUTRAL, then release the Forward Interlock Levers.

Figure 4-30: Moving tiller forward: squeeze one Forward Interlock Lever and then move Wheels/Tines/PTO Drive Lever down to FORWARD.

3.To stop forward motion in an emergency, release all PTO Power Unit controls (stops engine).

4.To move in reverse, reduce the engine speed then shift the Wheel Speed Lever into SLOW. Move and hold the Wheels/ Tines/PTO Drive Lever all the way up. Ensure that the area behind you is clear of all obstacles, before moving the lever into

REVERSE.

5.To stop moving in REVERSE, release the Wheels/Tines/PTO Drive Lever.

Stopping the Engine

Move the Engine Throttle Lever to STOP. Turn keyswitch to OFF on electric start models.

Figure 4-29: Block wheels on PTO Power Unit and stationary

 

attachment.

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Contents Operator’s Manual Table of Contents Before cleaning, repairing, or Safety Alert SymbolSafety Keep children and pets awayUse slower wheel, tine and engine speeds Descriptions are used on the tiller and engine Operating SymbolsVarious symbols shown here, with word Your unit may not have all of the symbolsAttach Handlebar Tools/Materials Needed for AssemblyIntroduction Inspect UnitAssembly Move Tiller Off Shipping PlatformFront Tiller Remove the temporary screw J, Figure Check Gear Oil LevelsOil Level Hole Adjust Air Pressure in TiresAttach Engine Throttle Lever and Cable Add Motor Oil to EngineControls for information on tiller controls Install Battery CablesTo Avoid Personal Injury or Property Damage Never bring a gas can near the positiveEngine PTO Attachments FeatureWheels/Tines/PTO Drive Lever Forward Interlock LeversTines/PTO Clutch Lever Features and ControlsHandlebar Height Adjustment Lever Wheel Speed LeverEngine Controls Engine Throttle Lever Keyswitch StarterStarting and Stopping the Engine Following steps describe how to start and stop the enginePre-Start Checklist Break-In OperationOperation Starting the EngineMove engine throttle lever -2 away from Stop Moving the Tiller Forward and Tilling Cold Weather OperationOperating the Tiller Stopping the Engine and TillerMaking Turns Moving the Tiller in ReverseStopping Reverse Motion To Stop the EngineTransporting The Tiller Around Your Property Testing the Forward Interlock Safety SystemHow to Check the Interlock System Loading and Unloading the TillerChanging Belt From LOW Range to High Range Changing Speed BeltsLoading the Tiller Unloading the TillerGo to right side of tiller and finish seating the belt Choosing Wheel Tine SpeedsChanging Belt From High Range to LOW Range Move the Wheels/Tines/PTO Drive Lever into NeutralTo help avoid personal injury, be aware Let the tiller do the workTilling depths Avoid tilling wet, soggy soilTilling up and down slopes Avoid making footprintsSuggested tilling patterns Tilling on slopesTerrace Gardening Clearing the tinesAs you move forward into a row Power CompostingWide-Row Planting Tilling Under CornTo Avoid Personal Injury or Damage to Equipment Removing And Replacing The Tine AttachmentRemoving Tine Attachment Move the tiller to level groundMove the Tines/PTO Clutch Lever to Installing the Tine AttachmentSetting Up Stationary Attachments Unit. These attachments are called Non- Powered AttachmentsStopping the Engine Setting Up Non-Powered Attach- mentsStarting The Engine Operating Stationary AttachmentsProcedure EveryHours Maintenance Tighten Bolts and NutsTiller Lubrication Checking Gear Oil Levels Transmission Gear Oil MaintenanceChecking the Power Unit Oil Level Checking for Oil LeaksIf the level is incorrect, see Adding or Changing Gear Oil Adding or Changing Gear OilChecking the Tine Attachment Oil Level For Dipsticks With Hot/Cold MarkingsDraining and Filling the Tine Attachment Transmission Adding Gear Oil to PTO Power Unit TransmissionDraining and Filling PTO Power Unit Transmission Adding Gear Oil to the Tine Attachment TransmissionBelt Adjustment Tool Drive Belt MaintenanceMeasuring and Adjusting Drive Belt Tension How to Measure Belt TensionReplacing the Drive Belt Removing the BeltReplacing the Drive Belt Reverse Disc Inspection Reverse Drive System MaintenanceReplacing the Reverse Disc Checking and Adjusting Reverse the Drive SystemInstalling a New Reverse Disc Checking and Adjusting Reverse DiscBolo Tine Maintenance Adjusting Reverse DriveChecking Tines for Wear Replacing Tines Holder Assembly Single Tine ReplacementRemoving and Replacing a Tine Holder Assembly Removing Tine Holder AssemblyThrottle Cable Maintenance Tine Shaft MaintenanceTire and Wheel Maintenance Air Cleaner MaintenanceInspecting Forward Interlock Wiring System Testing the Forward Interlock Wiring SystemStoring Your Tiller Linkage Shooting ProceduresConnecting Rod TroubleTines Turn, But Wheels Won’t Appendix a TroubleshootingHiller/Furrower Attachment Troy-BiltPTO Log SplitterDozer/Snow Blade Attachment Wrap-Around Bumper GuardPart Description Description QTYParts List GW-9120 GW-9250 Handlebar Switch-forwardGW-9548 Bolt-Hex hd., flanged self-locking GW-91191900864 710-3005710-04049 712-04065Wheel Speed LEVER, Belt Drive SYSTEM, ENGINES, Wheels Wheel Assemblies Wheel Speed LeverBelt Drive System Engines and Engine MountPower Unit Transmission Assemblies Pinion Shaft Assembly Drive Shaft AssemblyFrom Miscellaneous Parts Transmission HousingTransmission Assembly Part Description QTYParts List Transmission Housing and Dipstick Tiller Drive Shaft AssemblyBolo Tine Assemblies Description QTY Custom Tilling Tines Description QTY Standard Tilling TinesModels E683G & E683F GW-9552 GW-96515 Cable-battery, positive and negative725-04346 Wire Harness & Connecting GW-97020TROY-BILT LLC, P.O. Box 361131, Cleveland, Ohio 44136-0019 TROY-BILT Tiller Lifetime Limited Warranty