Troy-Bilt E683G, E683F manual Part Description QTY, Transmission Housing, Miscellaneous Parts

Page 53

MODELS 683F. E683G & E683F

Parts List

REF

PART

 

 

No.

No.

DESCRIPTION

QTY.

 

 

 

 

(continued from page 53)

 

 

WHEEL SHAFT ASSEMBLY

 

61

721-04031

Seal–oil, wheel shaft

2

62

1909950

Retaining ring–external

2

63

GW-1166-1

Shim–wheel shaft, 1-1/64" inner

 

 

 

dia., .062" thick

As

 

 

 

Req’d

63

GW-1166-2

Shim–as above, .030" thick

As

 

 

 

Req’d

63

GW-1166-3

Shim–as above, .015" thick

As

 

 

 

Req’d

63

GW-1166-4

Shim–as above, .010" thick

As

 

 

 

Req’d

63

GW-1166-5

Shim–same as above, .005" thick

As

64

GW-1086

Bushing–bronze, wheel shaft

Req’d

 

 

 

bearing

2

65

911-04025

Shaft–wheel, 15-5/8" w/ Key

1

66

714-04014

Key–Hi Pro, 1/4" x 1-3/4"

1

67

GW-1223

Gear–slow speed, wheel drive

1

68

GW-1232

Gear–fast speed, wheel drive

1

69

GW-1237

Dog Clutch–wheel drive

1

70

GW-1112

Pin–clutch guide, 1/4" diameter ....

3

 

ECCENTRIC SHAFT ASSEMBLY

 

71

1911372

Pin–roll, 3/16" x 1-1/4" (spirol)

1

72

619-04000

Lever–eccentric, wheel speed

 

 

 

shifting

1

73

721-04034

Seal–oil, eccentric shaft

1

74

GW-1442

Pin–eccentric shaft, wheel speed

 

 

 

shifting

1

REF

PART

 

 

No.

No.

DESCRIPTION

QTY.

75

611-04003

Eccentric Shaft–wheel speed

 

 

 

shifting

1

76

GW-1441

Spring–eccentric shaft

1

TRANSMISSION HOUSING

78GW-2109 Housing–power unit transmission (Empty housing without covers,

 

 

shafts, gears, seals, etc.)

1

79

GW-9359

Pin–alignment

1

MISCELLANEOUS PARTS

801100067 Bolt–hex hd., 1/2-13 x 2" Grade 5 . 2

81GW-9928 Washer–disc spring (concave),

 

 

domed side faces bolt head

2

82

GW-2126

Post–with threaded hole for Ref.

 

 

 

No. 80

2

83

1105620

Plug–pipe, 1/4"

2

84

GW-9122

Plug–red plastic, thread protector

1

85

GW-9205

Clip–forward interlock system plug

 

 

 

connector (see page 47)

1

86

777I20944

Decal–forward interlock wire

 

 

 

harness

1

 

TRANSMISSION ASSEMBLY

 

618-04372 Transmission –power unit

(Does NOT include Ref. 35-39. Does

NOT include Shift Lever and Bracket

Assemblies, Ref. 3, 4, 10, 15, 85, 86,

etc.)

1

53

Image 53
Contents Operator’s Manual Table of Contents Before cleaning, repairing, or Safety Alert SymbolUse slower wheel, tine and engine speeds SafetyKeep children and pets away Various symbols shown here, with word Operating SymbolsYour unit may not have all of the symbols Descriptions are used on the tiller and engineIntroduction Tools/Materials Needed for AssemblyInspect Unit Attach HandlebarFront Tiller AssemblyMove Tiller Off Shipping Platform Remove the temporary screw J, Figure Check Gear Oil LevelsAttach Engine Throttle Lever and Cable Adjust Air Pressure in TiresAdd Motor Oil to Engine Oil Level HoleTo Avoid Personal Injury or Property Damage Install Battery CablesNever bring a gas can near the positive Controls for information on tiller controlsWheels/Tines/PTO Drive Lever PTO Attachments FeatureForward Interlock Levers EngineHandlebar Height Adjustment Lever Features and ControlsWheel Speed Lever Tines/PTO Clutch LeverEngine Controls Engine Throttle Lever Keyswitch StarterPre-Start Checklist Following steps describe how to start and stop the engineBreak-In Operation Starting and Stopping the EngineMove engine throttle lever -2 away from Stop OperationStarting the Engine Operating the Tiller Cold Weather OperationStopping the Engine and Tiller Moving the Tiller Forward and TillingStopping Reverse Motion Moving the Tiller in ReverseTo Stop the Engine Making TurnsHow to Check the Interlock System Testing the Forward Interlock Safety SystemLoading and Unloading the Tiller Transporting The Tiller Around Your PropertyLoading the Tiller Changing Speed BeltsUnloading the Tiller Changing Belt From LOW Range to High RangeChanging Belt From High Range to LOW Range Choosing Wheel Tine SpeedsMove the Wheels/Tines/PTO Drive Lever into Neutral Go to right side of tiller and finish seating the beltTilling depths Let the tiller do the workAvoid tilling wet, soggy soil To help avoid personal injury, be awareSuggested tilling patterns Avoid making footprintsTilling on slopes Tilling up and down slopesTerrace Gardening Clearing the tinesWide-Row Planting Power CompostingTilling Under Corn As you move forward into a rowRemoving Tine Attachment Removing And Replacing The Tine AttachmentMove the tiller to level ground To Avoid Personal Injury or Damage to EquipmentSetting Up Stationary Attachments Installing the Tine AttachmentUnit. These attachments are called Non- Powered Attachments Move the Tines/PTO Clutch Lever toStarting The Engine Setting Up Non-Powered Attach- mentsOperating Stationary Attachments Stopping the EngineHours ProcedureEvery Tiller Lubrication MaintenanceTighten Bolts and Nuts Checking the Power Unit Oil Level Transmission Gear Oil MaintenanceChecking for Oil Leaks Checking Gear Oil LevelsChecking the Tine Attachment Oil Level Adding or Changing Gear OilFor Dipsticks With Hot/Cold Markings If the level is incorrect, see Adding or Changing Gear OilDraining and Filling PTO Power Unit Transmission Adding Gear Oil to PTO Power Unit TransmissionAdding Gear Oil to the Tine Attachment Transmission Draining and Filling the Tine Attachment TransmissionMeasuring and Adjusting Drive Belt Tension Drive Belt MaintenanceHow to Measure Belt Tension Belt Adjustment ToolReplacing the Drive Belt Replacing the Drive BeltRemoving the Belt Reverse Disc Inspection Reverse Drive System MaintenanceInstalling a New Reverse Disc Checking and Adjusting Reverse the Drive SystemChecking and Adjusting Reverse Disc Replacing the Reverse DiscChecking Tines for Wear Bolo Tine MaintenanceAdjusting Reverse Drive Removing and Replacing a Tine Holder Assembly Single Tine ReplacementRemoving Tine Holder Assembly Replacing Tines Holder AssemblyTire and Wheel Maintenance Tine Shaft MaintenanceAir Cleaner Maintenance Throttle Cable MaintenanceStoring Your Tiller Inspecting Forward Interlock Wiring SystemTesting the Forward Interlock Wiring System Connecting Rod Shooting ProceduresTrouble LinkageTines Turn, But Wheels Won’t Appendix a TroubleshootingDozer/Snow Blade Attachment Troy-BiltPTO Log SplitterWrap-Around Bumper Guard Hiller/Furrower AttachmentPart Description Description QTYParts List GW-9548 Bolt-Hex hd., flanged self-locking GW-9250 Handlebar Switch-forwardGW-9119 GW-9120710-04049 710-3005712-04065 1900864Wheel Speed LEVER, Belt Drive SYSTEM, ENGINES, Wheels Belt Drive System Wheel Speed LeverEngines and Engine Mount Wheel AssembliesPower Unit Transmission Assemblies Pinion Shaft Assembly Drive Shaft AssemblyFrom Transmission Assembly Transmission HousingPart Description QTY Miscellaneous PartsParts List Transmission Housing and Dipstick Tiller Drive Shaft AssemblyBolo Tine Assemblies Description QTY Custom Tilling Tines Description QTY Standard Tilling TinesModels E683G & E683F 725-04346 Wire Harness & Connecting GW-96515 Cable-battery, positive and negativeGW-97020 GW-9552TROY-BILT LLC, P.O. Box 361131, Cleveland, Ohio 44136-0019 TROY-BILT Tiller Lifetime Limited Warranty