Troy-Bilt E683G, 683F GW-96515 Cable-battery, positive and negative, GW-97020, GW-9552, 1186309

Page 59

MODELS E683G & E683F

Parts List

REF

PART

 

 

No.

No.

DESCRIPTION

QTY.

1GW-96515 Cable–battery, positive and negative

 

 

terminals

2

2

GW-97020

Boot–terminal insulating

3

3

GW-9552

Screw–self-threading,

 

 

 

1/4-20 x 1/2"

3

4

1186309

Bolt–hex hd., 1/4-20 x 5/8"

2

5

1901894

Wire–recharge (red)

1

6GW-2614 Battery Hold-down Clamp–with

 

attached Key Switch Plate

1

7

777S30648 Decal–ignition switch instruc

1

8725-0267B Key Switch–includes two ignition keys (Ref. No. 9), one lockwasher, and one mounting nut (lock-washer and nut not

 

 

available separately)

1

9

725-0201

Key–ignition, one pair

1

10

1186073

Bolt–carriage, 1/4-20 x 1-1/4"

2

11

1100241

Lockwasher–spring lock, 1/4"

2

12

712-3006

Nut–hex, 1/4"-20

2

13

725-1706A

Battery–12 volt, 270 CCA

1

 

REF

PART

 

 

 

No.

No.

DESCRIPTION

QTY.

14

GW-96514

Solenoid–starter, includes nuts and

 

 

 

 

washers for cables and wires ..

1

15

736-0119

Lockwasher–5/16"

3

16

1186211

Nut–hex, 5/16"-24

2

17

736-0147

Lockwasher–external tooth, #10.

1

18

GW-9853

Nut–hex, #10-32,

1

19

GW-96510

Cable–solenoid to starter motor .

1

20

GW-2557

Battery Bracket

1

21

1186349

Bolt–flanged hex hd.,

 

 

 

 

3/8-16 x 1-1/2"

2

23

GW-9265

Tie–plastic, wire retaining

1

27

725-0157

Tie–plastic

2

28

725-04346

Wire Harness & Connecting

 

 

 

 

Terminal Assembly

1

29

712-3010

Nut–flange lock, 5/16"-18

1

30

1186389

Locknut–hex, 1/4"-20

3

32

1901202

Cable–ground, solenoid to engine

 

 

 

 

block

1

33

710-3180

Bolt–flange lock, 5/16-18 x 1"

1

59

Image 59
Contents Operator’s Manual Table of Contents Before cleaning, repairing, or Safety Alert SymbolUse slower wheel, tine and engine speeds SafetyKeep children and pets away Descriptions are used on the tiller and engine Operating SymbolsVarious symbols shown here, with word Your unit may not have all of the symbolsAttach Handlebar Tools/Materials Needed for AssemblyIntroduction Inspect UnitFront Tiller AssemblyMove Tiller Off Shipping Platform Remove the temporary screw J, Figure Check Gear Oil LevelsOil Level Hole Adjust Air Pressure in TiresAttach Engine Throttle Lever and Cable Add Motor Oil to EngineControls for information on tiller controls Install Battery CablesTo Avoid Personal Injury or Property Damage Never bring a gas can near the positiveEngine PTO Attachments FeatureWheels/Tines/PTO Drive Lever Forward Interlock LeversTines/PTO Clutch Lever Features and ControlsHandlebar Height Adjustment Lever Wheel Speed LeverEngine Controls Engine Throttle Lever Keyswitch StarterStarting and Stopping the Engine Following steps describe how to start and stop the enginePre-Start Checklist Break-In OperationMove engine throttle lever -2 away from Stop OperationStarting the Engine Moving the Tiller Forward and Tilling Cold Weather OperationOperating the Tiller Stopping the Engine and TillerMaking Turns Moving the Tiller in ReverseStopping Reverse Motion To Stop the EngineTransporting The Tiller Around Your Property Testing the Forward Interlock Safety SystemHow to Check the Interlock System Loading and Unloading the TillerChanging Belt From LOW Range to High Range Changing Speed BeltsLoading the Tiller Unloading the TillerGo to right side of tiller and finish seating the belt Choosing Wheel Tine SpeedsChanging Belt From High Range to LOW Range Move the Wheels/Tines/PTO Drive Lever into NeutralTo help avoid personal injury, be aware Let the tiller do the workTilling depths Avoid tilling wet, soggy soilTilling up and down slopes Avoid making footprintsSuggested tilling patterns Tilling on slopesTerrace Gardening Clearing the tinesAs you move forward into a row Power CompostingWide-Row Planting Tilling Under CornTo Avoid Personal Injury or Damage to Equipment Removing And Replacing The Tine AttachmentRemoving Tine Attachment Move the tiller to level groundMove the Tines/PTO Clutch Lever to Installing the Tine AttachmentSetting Up Stationary Attachments Unit. These attachments are called Non- Powered AttachmentsStopping the Engine Setting Up Non-Powered Attach- mentsStarting The Engine Operating Stationary AttachmentsHours ProcedureEvery Tiller Lubrication MaintenanceTighten Bolts and Nuts Checking Gear Oil Levels Transmission Gear Oil MaintenanceChecking the Power Unit Oil Level Checking for Oil LeaksIf the level is incorrect, see Adding or Changing Gear Oil Adding or Changing Gear OilChecking the Tine Attachment Oil Level For Dipsticks With Hot/Cold MarkingsDraining and Filling the Tine Attachment Transmission Adding Gear Oil to PTO Power Unit TransmissionDraining and Filling PTO Power Unit Transmission Adding Gear Oil to the Tine Attachment TransmissionBelt Adjustment Tool Drive Belt MaintenanceMeasuring and Adjusting Drive Belt Tension How to Measure Belt TensionReplacing the Drive Belt Replacing the Drive BeltRemoving the Belt Reverse Disc Inspection Reverse Drive System MaintenanceReplacing the Reverse Disc Checking and Adjusting Reverse the Drive SystemInstalling a New Reverse Disc Checking and Adjusting Reverse DiscChecking Tines for Wear Bolo Tine MaintenanceAdjusting Reverse Drive Replacing Tines Holder Assembly Single Tine ReplacementRemoving and Replacing a Tine Holder Assembly Removing Tine Holder AssemblyThrottle Cable Maintenance Tine Shaft MaintenanceTire and Wheel Maintenance Air Cleaner MaintenanceStoring Your Tiller Inspecting Forward Interlock Wiring SystemTesting the Forward Interlock Wiring System Linkage Shooting ProceduresConnecting Rod TroubleTines Turn, But Wheels Won’t Appendix a TroubleshootingHiller/Furrower Attachment Troy-BiltPTO Log SplitterDozer/Snow Blade Attachment Wrap-Around Bumper GuardPart Description Description QTYParts List GW-9120 GW-9250 Handlebar Switch-forwardGW-9548 Bolt-Hex hd., flanged self-locking GW-91191900864 710-3005710-04049 712-04065Wheel Speed LEVER, Belt Drive SYSTEM, ENGINES, Wheels Wheel Assemblies Wheel Speed LeverBelt Drive System Engines and Engine MountPower Unit Transmission Assemblies Pinion Shaft Assembly Drive Shaft AssemblyFrom Miscellaneous Parts Transmission HousingTransmission Assembly Part Description QTYParts List Transmission Housing and Dipstick Tiller Drive Shaft AssemblyBolo Tine Assemblies Description QTY Custom Tilling Tines Description QTY Standard Tilling TinesModels E683G & E683F GW-9552 GW-96515 Cable-battery, positive and negative725-04346 Wire Harness & Connecting GW-97020TROY-BILT LLC, P.O. Box 361131, Cleveland, Ohio 44136-0019 TROY-BILT Tiller Lifetime Limited Warranty