Troy-Bilt E683G, E683F manual Power Unit Transmission Assemblies

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Parts List

MODELS 683F. E683G & E683F

POWER UNIT TRANSMISSION ASSEMBLIES

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Contents Operator’s Manual Table of Contents Safety Alert Symbol Before cleaning, repairing, orUse slower wheel, tine and engine speeds SafetyKeep children and pets away Your unit may not have all of the symbols Operating SymbolsVarious symbols shown here, with word Descriptions are used on the tiller and engineInspect Unit Tools/Materials Needed for AssemblyIntroduction Attach HandlebarFront Tiller AssemblyMove Tiller Off Shipping Platform Check Gear Oil Levels Remove the temporary screw J, FigureAdd Motor Oil to Engine Adjust Air Pressure in TiresAttach Engine Throttle Lever and Cable Oil Level HoleNever bring a gas can near the positive Install Battery CablesTo Avoid Personal Injury or Property Damage Controls for information on tiller controlsForward Interlock Levers PTO Attachments FeatureWheels/Tines/PTO Drive Lever EngineWheel Speed Lever Features and ControlsHandlebar Height Adjustment Lever Tines/PTO Clutch LeverKeyswitch Starter Engine Controls Engine Throttle LeverBreak-In Operation Following steps describe how to start and stop the enginePre-Start Checklist Starting and Stopping the EngineMove engine throttle lever -2 away from Stop OperationStarting the Engine Stopping the Engine and Tiller Cold Weather OperationOperating the Tiller Moving the Tiller Forward and TillingTo Stop the Engine Moving the Tiller in ReverseStopping Reverse Motion Making TurnsLoading and Unloading the Tiller Testing the Forward Interlock Safety SystemHow to Check the Interlock System Transporting The Tiller Around Your PropertyUnloading the Tiller Changing Speed BeltsLoading the Tiller Changing Belt From LOW Range to High RangeMove the Wheels/Tines/PTO Drive Lever into Neutral Choosing Wheel Tine SpeedsChanging Belt From High Range to LOW Range Go to right side of tiller and finish seating the beltAvoid tilling wet, soggy soil Let the tiller do the workTilling depths To help avoid personal injury, be awareTilling on slopes Avoid making footprintsSuggested tilling patterns Tilling up and down slopesClearing the tines Terrace GardeningTilling Under Corn Power CompostingWide-Row Planting As you move forward into a rowMove the tiller to level ground Removing And Replacing The Tine AttachmentRemoving Tine Attachment To Avoid Personal Injury or Damage to EquipmentUnit. These attachments are called Non- Powered Attachments Installing the Tine AttachmentSetting Up Stationary Attachments Move the Tines/PTO Clutch Lever toOperating Stationary Attachments Setting Up Non-Powered Attach- mentsStarting The Engine Stopping the EngineHours ProcedureEvery Tiller Lubrication MaintenanceTighten Bolts and Nuts Checking for Oil Leaks Transmission Gear Oil MaintenanceChecking the Power Unit Oil Level Checking Gear Oil LevelsFor Dipsticks With Hot/Cold Markings Adding or Changing Gear OilChecking the Tine Attachment Oil Level If the level is incorrect, see Adding or Changing Gear OilAdding Gear Oil to the Tine Attachment Transmission Adding Gear Oil to PTO Power Unit TransmissionDraining and Filling PTO Power Unit Transmission Draining and Filling the Tine Attachment TransmissionHow to Measure Belt Tension Drive Belt MaintenanceMeasuring and Adjusting Drive Belt Tension Belt Adjustment ToolReplacing the Drive Belt Replacing the Drive BeltRemoving the Belt Reverse Drive System Maintenance Reverse Disc InspectionChecking and Adjusting Reverse Disc Checking and Adjusting Reverse the Drive SystemInstalling a New Reverse Disc Replacing the Reverse DiscChecking Tines for Wear Bolo Tine MaintenanceAdjusting Reverse Drive Removing Tine Holder Assembly Single Tine ReplacementRemoving and Replacing a Tine Holder Assembly Replacing Tines Holder AssemblyAir Cleaner Maintenance Tine Shaft MaintenanceTire and Wheel Maintenance Throttle Cable MaintenanceStoring Your Tiller Inspecting Forward Interlock Wiring SystemTesting the Forward Interlock Wiring System Trouble Shooting ProceduresConnecting Rod LinkageAppendix a Troubleshooting Tines Turn, But Wheels Won’tWrap-Around Bumper Guard Troy-BiltPTO Log SplitterDozer/Snow Blade Attachment Hiller/Furrower AttachmentDescription QTY Part DescriptionParts List GW-9119 GW-9250 Handlebar Switch-forwardGW-9548 Bolt-Hex hd., flanged self-locking GW-9120712-04065 710-3005710-04049 1900864Wheel Speed LEVER, Belt Drive SYSTEM, ENGINES, Wheels Engines and Engine Mount Wheel Speed LeverBelt Drive System Wheel AssembliesPower Unit Transmission Assemblies Drive Shaft Assembly Pinion Shaft AssemblyFrom Part Description QTY Transmission HousingTransmission Assembly Miscellaneous PartsParts List Tiller Drive Shaft Assembly Transmission Housing and DipstickBolo Tine Assemblies Description QTY Standard Tilling Tines Description QTY Custom Tilling TinesModels E683G & E683F GW-97020 GW-96515 Cable-battery, positive and negative725-04346 Wire Harness & Connecting GW-9552TROY-BILT Tiller Lifetime Limited Warranty TROY-BILT LLC, P.O. Box 361131, Cleveland, Ohio 44136-0019