Troy-Bilt E686NHorseTM, 682JHorseTM, E682LHorseTM manual Table of Contents

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TABLE OF CONTENTS

Content

Page

Content

Page

Customer Support

2

Maintenance

28

Safety

3

Troubleshooting

41

Assembly

6

Attachments & Accessories

43

Features and Controls

11

Parts List

44

Operation

14

Warranty Information

Back Cover

FINDING MODEL NUMBER

This Operator’s Manual is an important part of your new rear-tine tiller. It will help you assemble, prepare and maintain the unit for best performance. Please read and understand what it says.

Before you start assembling your new equipment, please locate the model plate on the equipment and copy the information from it in the space provided below. A sample model plate is also given below. You can locate the model plate by standing behind the unit and looking down at rear surface of the tine shield. This information will be necessary to use the manufacturer’s web site and/or help from the Customer Support Department or an authorized service dealer.

Copy the model number here:

Copy the serial number here:

TROY-BILT LLC P. O. BOX 361131 www.troybilt.com CLEVELAND, OH 44136 330-558-7220 1-800-520-5520

CUSTOMER SUPPORT

Please do NOT return the unit to the retailer from where it was purchased, without first contacting Customer Support.

If you have difficulty assembling this product or have any questions regarding the controls, operation or maintenance of this unit, you can seek help from the experts. Choose from the options below:

Visit troy-bilt.comfor many useful suggestions. Click on Customer Support button and you will get the four options reproduced here. Click on the appropriate button and help is immediately available.

The answer you are

 

The answer you are

looking for could be just

 

looking for could be just

a mouse click away!

 

a mouse click away!

 

 

 

If you prefer to reach a Customer Support Representative, please call 1(800) 520-5520.

Engine

The engine manufacturer is responsible for all engine-related issues with regards to

performance, power-rating, specifications, warranty and service. Please refer to the engine

Manual

 

 

 

manufacturer’s Owner’s/Operator’s Manual, packed separately with your unit, for more

 

 

 

 

 

 

information.

 

 

 

 

 

 

 

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Contents Operator’s Manual Table of Contents Safety Safety Alert SymbolUse slower wheel, tine and engine speeds SafetyKeep children and pets away Maintenance and Storage Operating SymbolsInspect Unit Tools/Materials Needed for AssemblyIntroduction Attach HandlebarAssembly Move Tiller Off Shipping PlatformCheck Gear Oil Levels Remove the temporary screw J, FigureAdd Motor Oil to Engine Adjust Air Pressure in TiresAttach Engine Throttle Lever and Cable Oil Level HoleTo Avoid Personal Injury or Property Damage Install Battery CablesConnect the Wire Harness Receptacle Never bring a gas can near the positiveForward Interlock Levers PTO Attachments FeatureWheels/Tines/PTO Drive Lever EngineWheel Speed Lever Features and ControlsHandlebar Height Adjustment Lever Tines/PTO Clutch LeverMove the engine Throttle lever to Stop position Keyswitch StarterEngine Controls Engine Throttle Lever Break-In Operation Following steps describe how to start and stop the enginePre-Start Checklist Starting and Stopping the EngineOperation Move engine throttle lever -2 away from StopStopping the Engine and Tiller Cold Weather OperationOperating the Tiller Moving the Tiller Forward and TillingTo Stop the Engine Moving the Tiller in ReverseStopping Reverse Motion Making TurnsLoading and Unloading the Tiller Testing the Forward Interlock Safety SystemHow to Check the Interlock System Transporting The Tiller Around Your PropertyUnloading the Tiller Changing Speed BeltsLoading the Tiller Changing Belt From LOW Range to High RangeMove the Wheels/Tines/PTO Drive Lever into Neutral Choosing Wheel Tine SpeedsChanging Belt From High Range to LOW Range Go to right side of tiller and finish seating the beltAvoid tilling wet, soggy soil Let the tiller do the workTilling depths To help avoid personal injury, be awareTilling on slopes Avoid making footprintsSuggested tilling patterns Tilling up and down slopesClearing the tines Terrace GardeningSoil Enrichment Idea Wide-Row PlantingTilling Under Corn Move the tiller to level ground Removing And Replacing The Tine AttachmentRemoving Tine Attachment Place Wheel Speed Lever into Free Wheel FigureGuide Pin Mounting Hole Installing the Tine AttachmentSetting Up Stationary Attachments Move the two swing-bolts intoOperating Stationary Attachments Setting Up Non-Powered Attach- mentsStarting The Engine Stopping the EngineEvery HoursTiller Lubrication MaintenanceTighten Bolts and Nuts Checking for Oil Leaks Transmission Gear Oil MaintenanceChecking the Power Unit Oil Level Checking Gear Oil LevelsFor Dipsticks With Hot/Cold Markings Adding or Changing Gear OilChecking the Tine Attachment Oil Level If the level is incorrect, see Adding or Changing Gear OilAdding Gear Oil to the Tine Attachment Transmission Adding Gear Oil to PTO Power Unit TransmissionDraining and Filling PTO Power Unit Transmission Draining and Filling the Tine Attachment TransmissionHow to Measure Belt Tension Drive Belt MaintenanceMeasuring and Adjusting Drive Belt Tension Belt Adjustment ToolReplacing the Drive Belt Replacing the Drive BeltRemoving the Belt Reverse Drive System Maintenance Reverse Disc InspectionChecking and Adjusting Reverse Disc Checking and Adjusting Reverse the Drive SystemInstalling a New Reverse Disc Replacing the Reverse DiscChecking Tines for Wear Bolo Tine MaintenanceAdjusting Reverse Drive Removing Tine Holder Assembly Single Tine ReplacementRemoving and Replacing a Tine Holder Assembly Replacing Tines Holder AssemblyAir Cleaner Maintenance Tine Shaft MaintenanceTire and Wheel Maintenance Spark Plug MaintenanceStoring Your Tiller Inspecting Forward Interlock Wiring SystemTesting the Forward Interlock Wiring System Linkage Appendix a TroubleshootingTroubleshooting Procedures EccentricTiller Pulls To One Side Dozer/Snow Blade Attachment Row Marker Attachment290-258-081 290-257-081 Wrap-Around Bumper GuardPage Page TROY-BILT Tiller Lifetime Limited Warranty

E682LHorseTM, E686NHorseTM, 682JHorseTM specifications

Troy-Bilt is a recognized leader in outdoor power equipment, particularly known for its innovative and reliable garden tillers. Among its extensive lineup, the Troy-Bilt 682J Horse™, E686N Horse™, and E682L Horse™ tillers stand out for their robust performance and advanced technological features. Each model is uniquely designed to cater to different gardening needs, making them essential tools for both novice and experienced gardeners.

The Troy-Bilt 682J Horse™ is a commercial-grade tiller that boasts a powerful 6 HP engine, providing ample torque for breaking new ground or cultivating soil. Its 12-inch steel tines are designed for durability and efficiency, allowing for effective tilling at a depth of up to 8 inches. The unique counter-rotating tine feature enhances soil mixing and reduces the risk of soil compaction, ensuring optimal planting conditions. Additionally, the rear-wheel drive system offers superior traction and maneuverability, making it easier to navigate through tough terrain.

Next in line, the E686N Horse™ brings a slightly different set of capabilities, with an emphasis on user comfort and ease of operation. This model is equipped with a powerful 6.5 HP engine, which allows for efficient handling of larger plots. Its forward and reverse gear options provide flexibility in operations, especially when navigating tight spaces. The adjustable tilling width allows users to choose between 16 and 12 inches, making it versatile for various gardening tasks. This model also features an ergonomic design that includes adjustable handlebars, making it easier for users of different heights to operate comfortably.

Finally, the E682L Horse™ is designed for lighter gardening tasks. With a more compact design, this tiller features a 5 HP engine that delivers reliable performance for small to medium gardens. Its tilling depth of up to 6 inches and width of 18 inches makes it ideal for homeowners looking to maintain their garden beds or small plots. The E682L Horse™ incorporates a lightweight and easy-to-maneuver body, allowing for effortless transportation and storage.

All three tillers leverage advanced technologies such as Troy-Bilt's patented Walk Behind design, which provides optimal control and reduces fatigue during extended use. The durability of the construction materials ensures longevity, while user-friendly features enhance the overall gardening experience. Whether you are a professional landscaper or a homeowner with a passion for gardening, the Troy-Bilt 682J Horse™, E686N Horse™, and E682L Horse™ offer tailored solutions that meet a wide array of tilling needs.