Troy-Bilt E682LHorseTM, 682JHorseTM, E686NHorseTM manual Every, Hours

Page 28

Section

5Maintenance

WARNING

Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove ignition key on electric start models.

Failure to follow these instructions can result in serious personal injury or property damage.

NOTE: All references to left, right, front and rear of the machine are determined by standing behind the handlebars and facing the direction of forward travel.

REQUIRED MAINTENANCE SCHEDULE

 

Before

Every

Every

Every

As

PROCEDURE

Each

10

25

30

Noted

 

Use

Hours

Hours

Hours

 

 

 

 

 

 

 

 

 

Check engine oil level

 

 

 

Every 5

 

 

 

 

 

operating hrs.

Clean engine cooling system

 

 

 

 

 

Test operation of Forward Interlock

 

 

 

Section 4

Safety System

 

 

 

 

 

 

Forward Interlock Safety System –

 

 

 

 

 

check wire condition,connections

 

 

 

 

 

 

Check electrical connections

 

 

 

 

 

 

 

 

 

 

 

 

Recharge battery

 

 

 

 

Before/after

 

 

 

 

 

long storage

Check drive belt tension

 

 

 

After initial

 

 

 

 

 

2 hours

Check nuts and bolts

 

 

 

After initial

 

 

 

 

 

2 hours

Clean tiller tine shaft

 

 

 

 

 

Lubricate tiller

 

 

 

 

 

Change engine oil*

 

 

 

More often

 

 

 

 

 

in dusty or

 

 

 

 

 

dirty areas

Clean foam element air filter

 

 

 

More often

Check paper element air filter

 

 

 

in dusty or

 

 

 

 

 

dirty areas

Check for oil leaks

 

 

 

After initial

 

 

 

 

 

2 hours

Check gear oil level in

 

 

 

After initial

both transmissions

 

 

 

 

2 hours

Check bolo tines for wear

 

 

 

 

 

Check reverse disc for wear

 

 

 

 

 

Check air pressure in tires

 

 

 

 

 

* During engine break-in period, change engine oil after first 2 hours of operation.

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Contents Operator’s Manual Table of Contents Safety Safety Alert SymbolKeep children and pets away SafetyUse slower wheel, tine and engine speeds Maintenance and Storage Operating SymbolsTools/Materials Needed for Assembly IntroductionInspect Unit Attach HandlebarAssembly Move Tiller Off Shipping PlatformCheck Gear Oil Levels Remove the temporary screw J, FigureAdjust Air Pressure in Tires Attach Engine Throttle Lever and CableAdd Motor Oil to Engine Oil Level HoleInstall Battery Cables Connect the Wire Harness ReceptacleTo Avoid Personal Injury or Property Damage Never bring a gas can near the positivePTO Attachments Feature Wheels/Tines/PTO Drive LeverForward Interlock Levers EngineFeatures and Controls Handlebar Height Adjustment LeverWheel Speed Lever Tines/PTO Clutch LeverEngine Controls Engine Throttle Lever Keyswitch StarterMove the engine Throttle lever to Stop position Following steps describe how to start and stop the engine Pre-Start ChecklistBreak-In Operation Starting and Stopping the EngineOperation Move engine throttle lever -2 away from StopCold Weather Operation Operating the TillerStopping the Engine and Tiller Moving the Tiller Forward and TillingMoving the Tiller in Reverse Stopping Reverse MotionTo Stop the Engine Making TurnsTesting the Forward Interlock Safety System How to Check the Interlock SystemLoading and Unloading the Tiller Transporting The Tiller Around Your PropertyChanging Speed Belts Loading the TillerUnloading the Tiller Changing Belt From LOW Range to High RangeChoosing Wheel Tine Speeds Changing Belt From High Range to LOW RangeMove the Wheels/Tines/PTO Drive Lever into Neutral Go to right side of tiller and finish seating the beltLet the tiller do the work Tilling depthsAvoid tilling wet, soggy soil To help avoid personal injury, be awareAvoid making footprints Suggested tilling patternsTilling on slopes Tilling up and down slopesClearing the tines Terrace GardeningTilling Under Corn Wide-Row PlantingSoil Enrichment Idea Removing And Replacing The Tine Attachment Removing Tine AttachmentMove the tiller to level ground Place Wheel Speed Lever into Free Wheel FigureInstalling the Tine Attachment Setting Up Stationary AttachmentsGuide Pin Mounting Hole Move the two swing-bolts intoSetting Up Non-Powered Attach- ments Starting The EngineOperating Stationary Attachments Stopping the EngineEvery HoursTighten Bolts and Nuts MaintenanceTiller Lubrication Transmission Gear Oil Maintenance Checking the Power Unit Oil LevelChecking for Oil Leaks Checking Gear Oil LevelsAdding or Changing Gear Oil Checking the Tine Attachment Oil LevelFor Dipsticks With Hot/Cold Markings If the level is incorrect, see Adding or Changing Gear OilAdding Gear Oil to PTO Power Unit Transmission Draining and Filling PTO Power Unit TransmissionAdding Gear Oil to the Tine Attachment Transmission Draining and Filling the Tine Attachment TransmissionDrive Belt Maintenance Measuring and Adjusting Drive Belt TensionHow to Measure Belt Tension Belt Adjustment ToolRemoving the Belt Replacing the Drive BeltReplacing the Drive Belt Reverse Drive System Maintenance Reverse Disc InspectionChecking and Adjusting Reverse the Drive System Installing a New Reverse DiscChecking and Adjusting Reverse Disc Replacing the Reverse DiscAdjusting Reverse Drive Bolo Tine MaintenanceChecking Tines for Wear Single Tine Replacement Removing and Replacing a Tine Holder AssemblyRemoving Tine Holder Assembly Replacing Tines Holder AssemblyTine Shaft Maintenance Tire and Wheel MaintenanceAir Cleaner Maintenance Spark Plug MaintenanceTesting the Forward Interlock Wiring System Inspecting Forward Interlock Wiring SystemStoring Your Tiller Appendix a Troubleshooting Troubleshooting ProceduresLinkage EccentricTiller Pulls To One Side Row Marker Attachment 290-258-081 290-257-081Dozer/Snow Blade Attachment Wrap-Around Bumper GuardPage Page TROY-BILT Tiller Lifetime Limited Warranty

E682LHorseTM, E686NHorseTM, 682JHorseTM specifications

Troy-Bilt is a recognized leader in outdoor power equipment, particularly known for its innovative and reliable garden tillers. Among its extensive lineup, the Troy-Bilt 682J Horse™, E686N Horse™, and E682L Horse™ tillers stand out for their robust performance and advanced technological features. Each model is uniquely designed to cater to different gardening needs, making them essential tools for both novice and experienced gardeners.

The Troy-Bilt 682J Horse™ is a commercial-grade tiller that boasts a powerful 6 HP engine, providing ample torque for breaking new ground or cultivating soil. Its 12-inch steel tines are designed for durability and efficiency, allowing for effective tilling at a depth of up to 8 inches. The unique counter-rotating tine feature enhances soil mixing and reduces the risk of soil compaction, ensuring optimal planting conditions. Additionally, the rear-wheel drive system offers superior traction and maneuverability, making it easier to navigate through tough terrain.

Next in line, the E686N Horse™ brings a slightly different set of capabilities, with an emphasis on user comfort and ease of operation. This model is equipped with a powerful 6.5 HP engine, which allows for efficient handling of larger plots. Its forward and reverse gear options provide flexibility in operations, especially when navigating tight spaces. The adjustable tilling width allows users to choose between 16 and 12 inches, making it versatile for various gardening tasks. This model also features an ergonomic design that includes adjustable handlebars, making it easier for users of different heights to operate comfortably.

Finally, the E682L Horse™ is designed for lighter gardening tasks. With a more compact design, this tiller features a 5 HP engine that delivers reliable performance for small to medium gardens. Its tilling depth of up to 6 inches and width of 18 inches makes it ideal for homeowners looking to maintain their garden beds or small plots. The E682L Horse™ incorporates a lightweight and easy-to-maneuver body, allowing for effortless transportation and storage.

All three tillers leverage advanced technologies such as Troy-Bilt's patented Walk Behind design, which provides optimal control and reduces fatigue during extended use. The durability of the construction materials ensures longevity, while user-friendly features enhance the overall gardening experience. Whether you are a professional landscaper or a homeowner with a passion for gardening, the Troy-Bilt 682J Horse™, E686N Horse™, and E682L Horse™ offer tailored solutions that meet a wide array of tilling needs.