Troy-Bilt 682JHorseTM, E682LHorseTM Setting Up Non-Powered Attach- ments, Starting The Engine

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Section 4: Operation

B

A

C

Figure 4-28: Forward Interlock Wiring

A - PTO Power Unit Interlock Harness

B - Forward Interlock Receptacle

C - Attachment Interlock Wire

3.On the PTO Power Unit, unplug the Forward Interlock Wire Harness that leads from the base of the handlebars (A, Figure 4-28) to the receptacle (B) located on the top, right side of the transmission cover.

4.On the Stationary Attachment, locate the interlock wire (C, Figure 4-28) and clean contacts on plug and receptacle (B). This connection enables you to operate the Wheels/Tines/PTO Drive Lever in FORWARD without having to squeeze a Forward Interlock Lever.

5.Connect the plug from the Stationary Attachment (C, Figure 4-28) to the recep- tacle on the PTO Power Unit (B). The connection must be tight.

Setting Up Non-Powered Attach- ments

1.Move the Tines/PTO Clutch Lever (Figure 4-22) to DISENGAGE.

2.Move the Wheel Speed Lever (Figure 4-22) to either SLOW or FAST position To do this, roll the PTO Power Unit while shifting lever until wheels engage.

3.Verify that the Forward Interlock Wire Harness plug at the base of the handle- bars (A, Figure 4-28) is connected to the Forward Interlock Wire Harness recepta- cle (B) on the top right side of the transmission.

Starting The Engine

IMPORTANT: Refer to Cold Weather Operation instructions, in this section, before operating in temperatures below 40oF.

1.Move the Wheels/Tines/PTO Drive Lever into NEUTRAL. To find NEUTRAL (be sure engine is off), push lever down and engage it in FORWARD then tap the lever upward to automatically move into

NEUTRAL .

2.Move the Tines/PTO Clutch Lever into DISENGAGE position.

WARNING

To avoid injury,do not run the engine in an enclosed or poorly vented area. Engine exhaust contains carbon monoxide, an odorless and deadly gas.

3.Start Engine. See Starting and Stopping the Engine, in the beginning of this section, for detailed starting informa- tion. Also see the Engine Owner's Manual.

4.For non-powered attachments only test the Forward Interlock Safety System. See Testing the Forward Interlock Safety System, in this section, for a procedure.

Operating Stationary Attachments

1.Move Tines/PTO Clutch Lever (Figure 4-22) into ENGAGE.

2.To apply power to PTO-driven attach- ments, move Wheels/Tines/PTO Lever (Figure 4-22) down to FORWARD position (do not use REVERSE with stationary attachments).

3.To stop the PTO Power Unit, tap the Wheels/Tines/PTO Drive Lever upward into NEUTRAL position.

Operating Non-Powered Attachments (or to Tow Stationary Attachments)

1.To move forward, squeeze and hold one Forward Interlock Lever (Figure 4-30) up against the handlebars, and move the Wheels/Tines/PTO Drive Lever down to

FORWARD.

Figure 4-30: Moving tiller forward: squeeze one Forward Interlock Lever and then move Wheels/Tines/PTO Drive Lever down to FORWARD.

2.To stop forward motion, tap Wheels/Tines/PTO Drive Lever upward into NEUTRAL, then release the Forward Interlock Levers.

3.To stop forward motion in an emergency, release all PTO Power Unit controls (stops engine).

4.To move in reverse, reduce the engine speed then shift the Wheel Speed Lever into SLOW. Move and hold the Wheels/Tines/PTO Drive Lever all the way up. Ensure that the area behind you is clear of all obstacles, before moving the lever into REVERSE.

5.To stop moving in REVERSE, release the Wheels/Tines/PTO Drive Lever.

Stopping the Engine

Move the Engine Throttle Lever to STOP. Turn keyswitch to OFF on electric start models.

Figure 4-29: Block wheels on PTO Power Unit and stationary

 

attachment.

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Contents Operator’s Manual Table of Contents Safety Alert Symbol SafetySafety Keep children and pets awayUse slower wheel, tine and engine speeds Operating Symbols Maintenance and StorageAttach Handlebar Tools/Materials Needed for AssemblyIntroduction Inspect UnitMove Tiller Off Shipping Platform AssemblyRemove the temporary screw J, Figure Check Gear Oil LevelsOil Level Hole Adjust Air Pressure in TiresAttach Engine Throttle Lever and Cable Add Motor Oil to EngineNever bring a gas can near the positive Install Battery CablesConnect the Wire Harness Receptacle To Avoid Personal Injury or Property DamageEngine PTO Attachments FeatureWheels/Tines/PTO Drive Lever Forward Interlock LeversTines/PTO Clutch Lever Features and ControlsHandlebar Height Adjustment Lever Wheel Speed LeverKeyswitch Starter Engine Controls Engine Throttle LeverMove the engine Throttle lever to Stop position Starting and Stopping the Engine Following steps describe how to start and stop the enginePre-Start Checklist Break-In OperationMove engine throttle lever -2 away from Stop OperationMoving the Tiller Forward and Tilling Cold Weather OperationOperating the Tiller Stopping the Engine and TillerMaking Turns Moving the Tiller in ReverseStopping Reverse Motion To Stop the EngineTransporting The Tiller Around Your Property Testing the Forward Interlock Safety SystemHow to Check the Interlock System Loading and Unloading the TillerChanging Belt From LOW Range to High Range Changing Speed BeltsLoading the Tiller Unloading the TillerGo to right side of tiller and finish seating the belt Choosing Wheel Tine SpeedsChanging Belt From High Range to LOW Range Move the Wheels/Tines/PTO Drive Lever into NeutralTo help avoid personal injury, be aware Let the tiller do the workTilling depths Avoid tilling wet, soggy soilTilling up and down slopes Avoid making footprintsSuggested tilling patterns Tilling on slopesTerrace Gardening Clearing the tinesWide-Row Planting Tilling Under CornSoil Enrichment Idea Place Wheel Speed Lever into Free Wheel Figure Removing And Replacing The Tine AttachmentRemoving Tine Attachment Move the tiller to level groundMove the two swing-bolts into Installing the Tine AttachmentSetting Up Stationary Attachments Guide Pin Mounting HoleStopping the Engine Setting Up Non-Powered Attach- mentsStarting The Engine Operating Stationary AttachmentsHours EveryMaintenance Tighten Bolts and NutsTiller Lubrication Checking Gear Oil Levels Transmission Gear Oil MaintenanceChecking the Power Unit Oil Level Checking for Oil LeaksIf the level is incorrect, see Adding or Changing Gear Oil Adding or Changing Gear OilChecking the Tine Attachment Oil Level For Dipsticks With Hot/Cold MarkingsDraining and Filling the Tine Attachment Transmission Adding Gear Oil to PTO Power Unit TransmissionDraining and Filling PTO Power Unit Transmission Adding Gear Oil to the Tine Attachment TransmissionBelt Adjustment Tool Drive Belt MaintenanceMeasuring and Adjusting Drive Belt Tension How to Measure Belt TensionReplacing the Drive Belt Removing the BeltReplacing the Drive Belt Reverse Disc Inspection Reverse Drive System MaintenanceReplacing the Reverse Disc Checking and Adjusting Reverse the Drive SystemInstalling a New Reverse Disc Checking and Adjusting Reverse DiscBolo Tine Maintenance Adjusting Reverse DriveChecking Tines for Wear Replacing Tines Holder Assembly Single Tine ReplacementRemoving and Replacing a Tine Holder Assembly Removing Tine Holder AssemblySpark Plug Maintenance Tine Shaft MaintenanceTire and Wheel Maintenance Air Cleaner MaintenanceInspecting Forward Interlock Wiring System Testing the Forward Interlock Wiring SystemStoring Your Tiller Eccentric Appendix a TroubleshootingTroubleshooting Procedures LinkageTiller Pulls To One Side Wrap-Around Bumper Guard Row Marker Attachment290-258-081 290-257-081 Dozer/Snow Blade AttachmentPage Page TROY-BILT Tiller Lifetime Limited Warranty

E682LHorseTM, E686NHorseTM, 682JHorseTM specifications

Troy-Bilt is a recognized leader in outdoor power equipment, particularly known for its innovative and reliable garden tillers. Among its extensive lineup, the Troy-Bilt 682J Horse™, E686N Horse™, and E682L Horse™ tillers stand out for their robust performance and advanced technological features. Each model is uniquely designed to cater to different gardening needs, making them essential tools for both novice and experienced gardeners.

The Troy-Bilt 682J Horse™ is a commercial-grade tiller that boasts a powerful 6 HP engine, providing ample torque for breaking new ground or cultivating soil. Its 12-inch steel tines are designed for durability and efficiency, allowing for effective tilling at a depth of up to 8 inches. The unique counter-rotating tine feature enhances soil mixing and reduces the risk of soil compaction, ensuring optimal planting conditions. Additionally, the rear-wheel drive system offers superior traction and maneuverability, making it easier to navigate through tough terrain.

Next in line, the E686N Horse™ brings a slightly different set of capabilities, with an emphasis on user comfort and ease of operation. This model is equipped with a powerful 6.5 HP engine, which allows for efficient handling of larger plots. Its forward and reverse gear options provide flexibility in operations, especially when navigating tight spaces. The adjustable tilling width allows users to choose between 16 and 12 inches, making it versatile for various gardening tasks. This model also features an ergonomic design that includes adjustable handlebars, making it easier for users of different heights to operate comfortably.

Finally, the E682L Horse™ is designed for lighter gardening tasks. With a more compact design, this tiller features a 5 HP engine that delivers reliable performance for small to medium gardens. Its tilling depth of up to 6 inches and width of 18 inches makes it ideal for homeowners looking to maintain their garden beds or small plots. The E682L Horse™ incorporates a lightweight and easy-to-maneuver body, allowing for effortless transportation and storage.

All three tillers leverage advanced technologies such as Troy-Bilt's patented Walk Behind design, which provides optimal control and reduces fatigue during extended use. The durability of the construction materials ensures longevity, while user-friendly features enhance the overall gardening experience. Whether you are a professional landscaper or a homeowner with a passion for gardening, the Troy-Bilt 682J Horse™, E686N Horse™, and E682L Horse™ offer tailored solutions that meet a wide array of tilling needs.