Honda Power Equipment GA3.6H GA-3.6H Series-TROUBLESHOOTING Generator, Generator Troubleshooting

Page 34

GA-3.6H Series—TROUBLESHOOTING (GENERATOR)

TABLE 7. GENERATOR TROUBLESHOOTING

SYMPTOM

POSSIBLE PROBLEM

SOLUTION

 

 

 

Low voltage

Engine speed too low?

Raise engine speed to rated RPM.

 

 

 

 

AC voltmeter not working?

Replace AC voltmeter.

 

 

 

 

Control box internal wiring

Check control box wiring.

 

malfunction?

 

 

 

 

Low voltage. Engine speed

Defective ignition coil?

Check red and green ignition wires. Replace ignition wires if

normal 3650 RPM (unloaded),

 

necessary.

2500 RPM (idle)

 

 

Rotor winding malfunction?

Check or replace rotor.

 

 

 

 

 

Stator winding malfunction?

Check or replace stator.

 

 

 

 

Breaker malfunction?

Check or replace CB1.

 

 

 

Voltage output too high.

Engine speed too high?

Lower engine speed to rated RPM.

 

 

 

Voltage output too high. Engine

Control box internal wiring

Check control box wiring.

speed normal 3650 RPM

malfunction

 

(unloaded), 2500 RPM (idle)

 

 

 

 

 

Circuit breaker will not turn on

Defective circuit breaker?

Replace circuit breaker.

"NO LOAD"

 

 

 

 

 

Circuit breaker will turn on

Overload?

Reduce load or replace breaker.

 

 

"LOADED" but trips immediately.

Load circuit is shorted?

Check load circuit for short.

 

 

 

 

Does not accelerate from low to

Stuck solenoid?

Check solenoid.

high "NO LOAD"

 

 

 

 

 

Does not accelerate from low to

Control box interal wiring

Check control box wiring.

high "LOAD ACTIVE

defective?

 

 

 

 

 

Defective rotor windings?

Check or replace rotor.

 

 

 

Does not decelerate no

Defective solenoid?

Check or replace solenoid.

 

 

"VOLTAGE OUTPUT".

Defective idle control device?

Check or replace idle control device.

 

 

 

 

 

Defective solenoid?

Check or replace idle control device.

 

 

 

 

Control box wiring malfunction?

Check control box wiring, replace any defective components.

Does not decelerate but has

 

 

Defective solenoid?

Check or replace solenoid.

"VOLTAGE OUTPUT".

 

 

 

Idle control device malfunction?

Check or replace idle control device.

 

 

 

PAGE 34 — GA-3.6H SERIES A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (11/01/05)

Image 34
Contents Model GA3.6H Series Page Page Table of Contents Best Deal! Order via Internet Dealers Only Order via Fax Dealers OnlyBurn Hazards GA-3.6H Series Safety Message Alert SymbolsRespiratory Hazards Equipment Damage Always wear approved eye and hearing protectionRotating Parts Hazards GA-3.6H Series Rules for Safe Operation Read this manualMaintenance Safety Keeping with Multiquips policy GA-3.6H Series- Rules for Safe OperationEmergencies GA-3.6H Series- Specifications GENERATOR/ENGINE Effects of Altitude and HeatGA-3.6H Series- Dimensions DimensionsGA-3.6H Series General Information Small Motors Single Phase Load 60 HzIncandescent Loads Large MotorsGA-3.6H Series- Controls and Indicators Generators ComponentsV Full Power Switch Simplified Diagram Up Position To GA3.6HZ onlyGA-3.6H Series- Controls and Indicators Models GA3.6H and GA3.6HA shownGA-3.6H Series Generator Refueling Generators RefuelingIndoor Installation GA-3.6H Series InstallationOutdoor Installation MountingGA-3.6H Series Installation Connecting the GroundExtension Cable General Inspection Prior to Operation Ground Power ToolsGA-3.6H Series PRE-INSPECTION Main Circuit BreakerEngine Oil Check GA-3H/HA Series PRE-INSPECTION EngineBefore Starting Fuel CheckGA-3.6H Series- Initial START-UP Engine Before Starting the EngineWhen the full power switch is in the 120 Place the full power switch in the 120V position upPlace the full power switch in the 240V position down Stopping the Engine Place the idle control switch in the OFF positionWhen using a combination of dual Place the main circuit breaker in the OFF positionGA-3.6H Series- Preparation for Longterm Storage Generators StorageGA-3.6H Series- Maintenance Engine Engine Maintenance ScheduleEngine Air Cleaner Spark Plug GapGA-3.6H Series Wiring Diagram 3.6HZ GA-3.6HZ Wiring DiagramGA-3.6H Series-WIRING Diagram 3.6H GA-3.6H Wiring DiagramGA-3.6HA -WIRING Diagram Generator GA-3.6HA Wiring DiagramGA-3.6H Series-TROUBLESHOOTING Engine Engine TroubleshootingWhite GA-3.6H Series-TROUBLESHOOTING Generator Generator TroubleshootingPage Part NO. Column GA-3.6H Series- Explanation of Code in Remarks ColumnNO. Column QTY. ColumnGA-3.6H Series- Suggested Spare Parts DescriptionGA-3.6H Series- Nameplate and Decals Nameplate and DecalsGA-3.6H only GA-3.6H Series Nameplate and DecalsGA-3.6HZ only GA3.6HA onlyGA-3.6H Series- Generator Assy Generator AssyGA-3.6H Series- Generator Assy GA-3.6H Series Control BOX ASSY. GA-3HZ Control BOX ASSY. GA3.6HZGROMMET, G3 Operation SWITCH, ET210K12Control BOX Slow Down UNIT, ND-80GA-3.6H Series Control BOX ASSY. GA-3H Control BOX ASSY. GA-3HOperation SWITCH, C1550WA Full Power SWITCH, ET-330D12Idle Control SWITCH, C1550WA GROMMET, G-3GA-3.6H Series Control BOX ASSY. GA-3.6HA Control BOX ASSY. GA-3.6HACircuit BREAKER, KM-2 13.5A GA-3.6H Series Control BOX Assy .6HARECEPTACLE, L14-20R GA-3.6H Series- Muffler Assy Muffler AssyBracket MufflerBolt HEX Head HEX NUTGA-3.6H Series Pipe Frame ASSY. GA-3HZ Pipe Frame ASSY. GA3.6HZRubber Suspension Pipe FrameBase Fuel TankGA-3.6H Series- Pipe Frame ASSY. GA-3.6H/GA3.6HA Pipe Frame ASSY. GA3.6H/GA3.6HAHanger GA-3.6HA onlyCAP, Fuel Tank Plain WasherHonda GX240K1EDN2 Engine AIR Cleaner Assy AIR Cleaner AssyHOUSING, AIR Cleaner ELEMENT, AIR CleanerSEPARATOR, AIR Cleaner STAY, AIR CleanerHonda GX240K1EDN2 Engine Camshaft Assy Camshaft AssyLIFTER, Valve SPRING, Weight ReturnARM, Valve Rocker PIVOT, Rocker ARMHonda GX240K1EDN2 Engine Carburetor Assy Carburetor AssyGasket SET GASKET, AIR CleanerCLIP, Wire Harness Valve SET, FloatHonda GX240K1EDN2 Engine Control Assy Control AssyROD, Governor SPRING, Control AdjustingARM, Governor SPRING, GovernorHonda GX240K1EDN2 Engine Crankcase Cover Assy Crankcase Cover AssyPIN, Governor Weight WEIGHT, GovernorHOLDER, Governor Weight GASKET, Case CoverHonda GX240K1EDN2 Engine Crankshaft Assy Crankshaft AssyCrankshaft E-TYPE 96100620600013310ZE2701 90741ZE2000Honda GX240K1EDN2 Engine Cylinder Barrel Assy Cylinder Barrel AssySHAFT, Governor ARM Switch ASSY., OIL LevelWIRE, Ground BOLT, Drain PlugHonda GX240K1EDN2 Engine Cylinder Head Assy Cylinder Head AssyCLIP, Valve Guide GUIDE, Valve OS OptionalGUIDE, EX. Valve OS Optional GASKET, Cylinder HeadHonda GX240K1EDN2 Engine FAN Cover Assy FAN Cover AssyShroud COVER, FAN *NH1* BlackGROMMET, Drain Hole Honda GX240K1EDN2 Engine Flywheel Assy Flywheel AssyFAN, Cooling Honda GX240K1EDN2 Engine Ignition Coil Assy Ignition Coil AssyWIRE, Stop Switch 470MM CLAMP, WireGROMMET, Wire HOLDER, Stop Switch WireHonda GX240K1EDN2 Engine Piston Assy Piston AssyPiston OS 0.25, Optional BOLT, Connecting RODPiston STD Piston OS 0.50, OptionalHonda GX240K1EDN2 Engine Recoil Starter Assy SPRING, Friction PULLEY, Recoil StarterRATCHET, Starter SPRING, Starter ReturnHonda GX240K1EDN2 Engine Solenoid Assy Solenoid AssySTAY, Solenoid Throttle CAP, Choke LeverSPRING, Choke Return LEVER, Solenoid ThrottleHonda GX240K1EDN2 Engine Labels Assy Labels AssyMARK, Choke MARK, AIR CleanerEmblem MARK, OIL CautionEffective October 1, 2002 Terms and Conditions of Sale Parts Page Heres HOW to GET Help