Honda Power Equipment GA3.6HA GA-3.6H Series Installation, Outdoor Installation, Mounting

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Outdoor Installation

Install the generator/welder in a area that is free of debris, bystanders, and overhead obstructions. Make sure the generators is on secure level ground so that it cannot slide or shift around. Also install the generators in a manner so that the exhaust will not be discharged in the direction of nearby homes.

The installation site must be relatively free from moisture and dust. All electrical equipment should be protected from excessive moisture. Failure to do will result in deterioration of the insulation and will result in short circuits and grounding.

Foreign materials such as dust, sand, lint and abrasive materials have a tendency to cause excessive wear to engine and alternator parts.

CAUTION

Pay close attention to ventilation when operating the generators inside tunnels and caves.The engine exhaust contains noxious elements.

Mounting

The generators should always be mounted on a flat level surface to isolate vibration of the generators when it is running. DO NOT place the generators on slopes, the possibility exists that the generators could slide.

CAUTION

An electric shock is apt to happen when vibrators are used. Pay close attention to handling when operating vibrators and always use rubber boots and gloves to insulate the body from a short circuit.

GA-3.6H Series — INSTALLATION

Indoor Installation

Exhaust gases from gasoline engines are extremely poisonous. Whenever an engine is installed indoors the exhaust fumes must be vented to the outside. The engine should be installed at least two feet from any outside wall. Using an exhaust pipe which is too long or too small can cause excessive back pressure which will cause the engine to heat excessively and possibly burn the valves.

Eliminate the danger of deadly carbon monoxide gas. Remember that exhaust fumes from any gasoline engine are very poisonous if discharged in a closed room, but harmless if allowed to mix with the outside air.If the generators is installed indoors, you must make provisions for venting the engine exhaust to the outside of the building.

Generators Grounding

To guard against electrical shock and possible damage to the equipment, it is important to provide a good EARTH ground. Always use the ground terminal on the generators to ground the generator. Ground the generators from its ground connector so that the resistance to ground is 500 ohms or less.

Article 250 (Grounding) of the National Electrical Code (NEC) provides guide lines for proper grounding and specifies that the cable ground shall be connected to the grounding system of the building as close to the point of cable entry as practical.

NEC articles 250-64(b) and 250-66 set the following grounding requirements:

1.Use one of the following wire types to connect the generators to earth ground.

a.Copper - 10 AWG (5.3 mm2) or larger.

b.Aluminum - 8 AWG (8.4 mm2) or larger.

2.When grounding the generators (Figure 3) connect the ground cable between the lock washer and the nut on the generators and tighten the nut fully.Connect the other end of the ground cable to earth ground.

3.NEC article 250-52(c) specifies that the earth ground rod should be buried a minimum of 8 ft. into the ground.

GA-3.6H SERIES A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (11/01/05) — PAGE 19

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Contents Model GA3.6H Series Page Page Table of Contents Order via Fax Dealers Only Best Deal! Order via Internet Dealers OnlyBurn Hazards GA-3.6H Series Safety Message Alert SymbolsRespiratory Hazards Equipment Damage Always wear approved eye and hearing protectionRotating Parts Hazards Read this manual GA-3.6H Series Rules for Safe OperationMaintenance Safety Keeping with Multiquips policy GA-3.6H Series- Rules for Safe OperationEmergencies Effects of Altitude and Heat GA-3.6H Series- Specifications GENERATOR/ENGINEDimensions GA-3.6H Series- DimensionsGA-3.6H Series General Information Large Motors Single Phase Load 60 HzIncandescent Loads Small MotorsGenerators Components GA-3.6H Series- Controls and IndicatorsTo GA3.6HZ only V Full Power Switch Simplified Diagram Up PositionModels GA3.6H and GA3.6HA shown GA-3.6H Series- Controls and IndicatorsGenerators Refueling GA-3.6H Series Generator RefuelingMounting GA-3.6H Series InstallationOutdoor Installation Indoor InstallationConnecting the Ground GA-3.6H Series InstallationMain Circuit Breaker General Inspection Prior to Operation Ground Power ToolsGA-3.6H Series PRE-INSPECTION Extension CableFuel Check GA-3H/HA Series PRE-INSPECTION EngineBefore Starting Engine Oil CheckBefore Starting the Engine GA-3.6H Series- Initial START-UP EngineWhen the full power switch is in the 120 Place the full power switch in the 120V position upPlace the full power switch in the 240V position down Place the main circuit breaker in the OFF position Place the idle control switch in the OFF positionWhen using a combination of dual Stopping the EngineGenerators Storage GA-3.6H Series- Preparation for Longterm StorageEngine Maintenance Schedule GA-3.6H Series- Maintenance EngineSpark Plug Gap Engine Air CleanerGA-3.6HZ Wiring Diagram GA-3.6H Series Wiring Diagram 3.6HZGA-3.6H Wiring Diagram GA-3.6H Series-WIRING Diagram 3.6HGA-3.6HA Wiring Diagram GA-3.6HA -WIRING Diagram GeneratorEngine Troubleshooting GA-3.6H Series-TROUBLESHOOTING EngineWhite Generator Troubleshooting GA-3.6H Series-TROUBLESHOOTING GeneratorPage QTY. Column GA-3.6H Series- Explanation of Code in Remarks ColumnNO. Column Part NO. ColumnDescription GA-3.6H Series- Suggested Spare PartsNameplate and Decals GA-3.6H Series- Nameplate and DecalsGA3.6HA only GA-3.6H Series Nameplate and DecalsGA-3.6HZ only GA-3.6H onlyGenerator Assy GA-3.6H Series- Generator AssyGA-3.6H Series- Generator Assy Control BOX ASSY. GA3.6HZ GA-3.6H Series Control BOX ASSY. GA-3HZSlow Down UNIT, ND-80 Operation SWITCH, ET210K12Control BOX GROMMET, G3Control BOX ASSY. GA-3H GA-3.6H Series Control BOX ASSY. GA-3HGROMMET, G-3 Full Power SWITCH, ET-330D12Idle Control SWITCH, C1550WA Operation SWITCH, C1550WAControl BOX ASSY. GA-3.6HA GA-3.6H Series Control BOX ASSY. GA-3.6HACircuit BREAKER, KM-2 13.5A GA-3.6H Series Control BOX Assy .6HARECEPTACLE, L14-20R Muffler Assy GA-3.6H Series- Muffler AssyHEX NUT MufflerBolt HEX Head BracketPipe Frame ASSY. GA3.6HZ GA-3.6H Series Pipe Frame ASSY. GA-3HZFuel Tank Pipe FrameBase Rubber SuspensionPipe Frame ASSY. GA3.6H/GA3.6HA GA-3.6H Series- Pipe Frame ASSY. GA-3.6H/GA3.6HAPlain Washer GA-3.6HA onlyCAP, Fuel Tank HangerAIR Cleaner Assy Honda GX240K1EDN2 Engine AIR Cleaner AssySTAY, AIR Cleaner ELEMENT, AIR CleanerSEPARATOR, AIR Cleaner HOUSING, AIR CleanerCamshaft Assy Honda GX240K1EDN2 Engine Camshaft AssyPIVOT, Rocker ARM SPRING, Weight ReturnARM, Valve Rocker LIFTER, ValveCarburetor Assy Honda GX240K1EDN2 Engine Carburetor AssyValve SET, Float GASKET, AIR CleanerCLIP, Wire Harness Gasket SETControl Assy Honda GX240K1EDN2 Engine Control AssySPRING, Governor SPRING, Control AdjustingARM, Governor ROD, GovernorCrankcase Cover Assy Honda GX240K1EDN2 Engine Crankcase Cover AssyGASKET, Case Cover WEIGHT, GovernorHOLDER, Governor Weight PIN, Governor WeightCrankshaft Assy Honda GX240K1EDN2 Engine Crankshaft Assy90741ZE2000 96100620600013310ZE2701 Crankshaft E-TYPECylinder Barrel Assy Honda GX240K1EDN2 Engine Cylinder Barrel AssyBOLT, Drain Plug Switch ASSY., OIL LevelWIRE, Ground SHAFT, Governor ARMCylinder Head Assy Honda GX240K1EDN2 Engine Cylinder Head AssyGASKET, Cylinder Head GUIDE, Valve OS OptionalGUIDE, EX. Valve OS Optional CLIP, Valve GuideFAN Cover Assy Honda GX240K1EDN2 Engine FAN Cover AssyShroud COVER, FAN *NH1* BlackGROMMET, Drain Hole Flywheel Assy Honda GX240K1EDN2 Engine Flywheel AssyFAN, Cooling Ignition Coil Assy Honda GX240K1EDN2 Engine Ignition Coil AssyHOLDER, Stop Switch Wire CLAMP, WireGROMMET, Wire WIRE, Stop Switch 470MMPiston Assy Honda GX240K1EDN2 Engine Piston AssyPiston OS 0.50, Optional BOLT, Connecting RODPiston STD Piston OS 0.25, OptionalHonda GX240K1EDN2 Engine Recoil Starter Assy SPRING, Starter Return PULLEY, Recoil StarterRATCHET, Starter SPRING, FrictionSolenoid Assy Honda GX240K1EDN2 Engine Solenoid AssyLEVER, Solenoid Throttle CAP, Choke LeverSPRING, Choke Return STAY, Solenoid ThrottleLabels Assy Honda GX240K1EDN2 Engine Labels AssyMARK, OIL Caution MARK, AIR CleanerEmblem MARK, ChokeEffective October 1, 2002 Terms and Conditions of Sale Parts Page Heres HOW to GET Help