Honda Power Equipment GA-3.6HZ GA-3.6H Series-TROUBLESHOOTING Engine, Engine Troubleshooting

Page 32

GA-3.6H Series—TROUBLESHOOTING (ENGINE)

Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the Engine Troubleshooting (Table 6) and

GeneratorTroubleshooting (Table 7) information shown below and on the proceeding page. If the problem cannot be remedied, please leave the unit just as it is and consult our company's business office or service plant.

TABLE 6. ENGINE TROUBLESHOOTING

SYMPTOM

POSSIBLE PROBLEM

SOLUTION

 

 

 

 

Inspect carburetor to see if fuel

Check fuel line

 

is reaching it?

 

 

 

 

 

No Fuel?

Add Fuel

 

 

 

 

Water in fuel tank?

Flush or replace fuel tank.

 

 

 

 

Fuel filter clogged?

Replace fuel filter

 

 

 

 

Stuck carburetor?

Check float mechanism.

Poor starting

 

 

Spark plug is red?

Spark plug is fouled. Check tranistor ignition unit.

 

 

 

 

Spark plug is blue-white?

Insufficient compression, injected air leaking. Carburetor jets are

 

clogged (overflow).

 

 

 

 

 

 

No spark present at tip of spark

Tranistor ignition unit broken, high voltage cord cracked or broken.

 

plug?

Start/Stop switch broken. Replace spark plug if fouled.

 

 

 

 

No oil?

Add oil as required.

 

 

 

 

Oil pressure alarm lamp blinks

Check Automatic shutdown circuit "oil sensor".

 

upon starting?

 

 

 

 

 

 

Engine will not turn over?

Replace cylinder and piston and if necessary axel joint.

 

 

 

 

Cylinder head connecting bolts

Tighten cylinder head connecting bolts.

 

loose?

 

 

 

 

 

Insufficient power output "no

Cylinder head gasket damaged?

Replace cylinder head gasket.

compression"

 

 

Malfunction of valve seat?

Re-seat valves.

 

 

 

 

 

Spark plug is loose?

Replace spark plug.

 

 

 

 

Worn piston rings?

Replace piston rings.

 

 

 

 

Malfunction in air-cleaner

Clean or replace air filter.

 

system, air filter clogged?

 

 

 

 

 

 

Air leaking in from interface

Tighten bolts between carburetor and cylinder head. Replace

Insufficient power output

between carburetor and cylinder

cylinder head gasket.

"compression"

head?

 

 

 

 

 

 

Clean or replace fuel filter.

 

Malfunction in fuel system?

Clean or replace carburetor.

 

 

Check carburetor float.

 

 

 

PAGE 32 — GA-3.6H SERIES A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (11/01/05)

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Contents Model GA3.6H Series Page Page Table of Contents Best Deal! Order via Internet Dealers Only Order via Fax Dealers OnlyRespiratory Hazards GA-3.6H Series Safety Message Alert SymbolsBurn Hazards Rotating Parts Hazards Always wear approved eye and hearing protectionEquipment Damage GA-3.6H Series Rules for Safe Operation Read this manualMaintenance Safety Emergencies GA-3.6H Series- Rules for Safe OperationKeeping with Multiquips policy GA-3.6H Series- Specifications GENERATOR/ENGINE Effects of Altitude and HeatGA-3.6H Series- Dimensions DimensionsGA-3.6H Series General Information Single Phase Load 60 Hz Incandescent LoadsSmall Motors Large MotorsGA-3.6H Series- Controls and Indicators Generators ComponentsV Full Power Switch Simplified Diagram Up Position To GA3.6HZ onlyGA-3.6H Series- Controls and Indicators Models GA3.6H and GA3.6HA shownGA-3.6H Series Generator Refueling Generators RefuelingGA-3.6H Series Installation Outdoor InstallationIndoor Installation MountingGA-3.6H Series Installation Connecting the GroundGeneral Inspection Prior to Operation Ground Power Tools GA-3.6H Series PRE-INSPECTIONExtension Cable Main Circuit BreakerGA-3H/HA Series PRE-INSPECTION Engine Before StartingEngine Oil Check Fuel CheckGA-3.6H Series- Initial START-UP Engine Before Starting the EnginePlace the full power switch in the 240V position down Place the full power switch in the 120V position upWhen the full power switch is in the 120 Place the idle control switch in the OFF position When using a combination of dualStopping the Engine Place the main circuit breaker in the OFF positionGA-3.6H Series- Preparation for Longterm Storage Generators StorageGA-3.6H Series- Maintenance Engine Engine Maintenance ScheduleEngine Air Cleaner Spark Plug GapGA-3.6H Series Wiring Diagram 3.6HZ GA-3.6HZ Wiring DiagramGA-3.6H Series-WIRING Diagram 3.6H GA-3.6H Wiring DiagramGA-3.6HA -WIRING Diagram Generator GA-3.6HA Wiring DiagramGA-3.6H Series-TROUBLESHOOTING Engine Engine TroubleshootingWhite GA-3.6H Series-TROUBLESHOOTING Generator Generator TroubleshootingPage GA-3.6H Series- Explanation of Code in Remarks Column NO. ColumnPart NO. Column QTY. ColumnGA-3.6H Series- Suggested Spare Parts DescriptionGA-3.6H Series- Nameplate and Decals Nameplate and DecalsGA-3.6H Series Nameplate and Decals GA-3.6HZ onlyGA-3.6H only GA3.6HA onlyGA-3.6H Series- Generator Assy Generator AssyGA-3.6H Series- Generator Assy GA-3.6H Series Control BOX ASSY. GA-3HZ Control BOX ASSY. GA3.6HZOperation SWITCH, ET210K12 Control BOXGROMMET, G3 Slow Down UNIT, ND-80GA-3.6H Series Control BOX ASSY. GA-3H Control BOX ASSY. GA-3HFull Power SWITCH, ET-330D12 Idle Control SWITCH, C1550WAOperation SWITCH, C1550WA GROMMET, G-3GA-3.6H Series Control BOX ASSY. GA-3.6HA Control BOX ASSY. GA-3.6HARECEPTACLE, L14-20R GA-3.6H Series Control BOX Assy .6HACircuit BREAKER, KM-2 13.5A GA-3.6H Series- Muffler Assy Muffler AssyMuffler Bolt HEX HeadBracket HEX NUTGA-3.6H Series Pipe Frame ASSY. GA-3HZ Pipe Frame ASSY. GA3.6HZPipe Frame BaseRubber Suspension Fuel TankGA-3.6H Series- Pipe Frame ASSY. GA-3.6H/GA3.6HA Pipe Frame ASSY. GA3.6H/GA3.6HAGA-3.6HA only CAP, Fuel TankHanger Plain WasherHonda GX240K1EDN2 Engine AIR Cleaner Assy AIR Cleaner AssyELEMENT, AIR Cleaner SEPARATOR, AIR CleanerHOUSING, AIR Cleaner STAY, AIR CleanerHonda GX240K1EDN2 Engine Camshaft Assy Camshaft AssySPRING, Weight Return ARM, Valve RockerLIFTER, Valve PIVOT, Rocker ARMHonda GX240K1EDN2 Engine Carburetor Assy Carburetor AssyGASKET, AIR Cleaner CLIP, Wire HarnessGasket SET Valve SET, FloatHonda GX240K1EDN2 Engine Control Assy Control AssySPRING, Control Adjusting ARM, GovernorROD, Governor SPRING, GovernorHonda GX240K1EDN2 Engine Crankcase Cover Assy Crankcase Cover AssyWEIGHT, Governor HOLDER, Governor WeightPIN, Governor Weight GASKET, Case CoverHonda GX240K1EDN2 Engine Crankshaft Assy Crankshaft Assy961006206000 13310ZE2701Crankshaft E-TYPE 90741ZE2000Honda GX240K1EDN2 Engine Cylinder Barrel Assy Cylinder Barrel AssySwitch ASSY., OIL Level WIRE, GroundSHAFT, Governor ARM BOLT, Drain PlugHonda GX240K1EDN2 Engine Cylinder Head Assy Cylinder Head AssyGUIDE, Valve OS Optional GUIDE, EX. Valve OS OptionalCLIP, Valve Guide GASKET, Cylinder HeadHonda GX240K1EDN2 Engine FAN Cover Assy FAN Cover AssyGROMMET, Drain Hole COVER, FAN *NH1* BlackShroud Honda GX240K1EDN2 Engine Flywheel Assy Flywheel AssyFAN, Cooling Honda GX240K1EDN2 Engine Ignition Coil Assy Ignition Coil AssyCLAMP, Wire GROMMET, WireWIRE, Stop Switch 470MM HOLDER, Stop Switch WireHonda GX240K1EDN2 Engine Piston Assy Piston AssyBOLT, Connecting ROD Piston STDPiston OS 0.25, Optional Piston OS 0.50, OptionalHonda GX240K1EDN2 Engine Recoil Starter Assy PULLEY, Recoil Starter RATCHET, StarterSPRING, Friction SPRING, Starter ReturnHonda GX240K1EDN2 Engine Solenoid Assy Solenoid AssyCAP, Choke Lever SPRING, Choke ReturnSTAY, Solenoid Throttle LEVER, Solenoid ThrottleHonda GX240K1EDN2 Engine Labels Assy Labels AssyMARK, AIR Cleaner EmblemMARK, Choke MARK, OIL CautionEffective October 1, 2002 Terms and Conditions of Sale Parts Page Heres HOW to GET Help