Honda Power Equipment GA3.6HA, GA-3.6HZ manual Maintenance Safety

Page 9

GA-3.6H Series — RULES FOR SAFE OPERATION

ALWAYS be sure the operator is familiar with proper safety precautions and operation techniques before using generators.

NEVER leave the generators unattended, turn off engine when unattended.

Unauthorized equipment modifications will void all warranties.

ALWAYS ensure generators are on level ground before use.

DO NOT place hands or fingers inside generators engine compartment when engine is running.

NEVER run engine without air cleaner. Severe engine damage may occur.

NEVER change or adjust the engine speed which has been set at the factory prior to shipping.

Maintenance Safety

NEVER lubricate components or attempt service on a running machine.

HighTemperatures – Always stop engine and allow the engine to cool before adding fuel, oil or performing service and maintenance functions. Contact with hot! components can cause serious burns.

Keep the machinery in proper running condition.

Fix damage to the machine immediately and replace any broken parts immediately.

ALWAYS replace any worn or damaged warning decals.

ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children and unauthorized personnel.

Power Cord Safety

NEVER let power cables or cords lay in water.

NEVER stand in water while AC power from the generators is being transfer to a load.

NEVER use a defective or frayed power cable. Check the cable for cuts in the insulation.

NEVER use a extension cord that is frayed or damaged where the insulation has been cut.

ALWAYS make certain that proper power or extension cord has been selected for the job See Table 4.

Grounding Safety

ALWAYS make sure that electrical circuits are properly grounded per the National Electrical Code (NEC) and local codes before operating generator. Severe injury or death! by electrocution can result from operating an ungrounded generator.

ALWAYS make sure the generators are properly grounded to a suitable earth ground (GROUND ROD). See installation in this manual.

NEVER use gas piping as an electrical ground.

The electrical voltage required to operate the generators can cause severe injury or even death through physical contact with live circuits. Turn all circuit breakers OFF before performing maintenance on the generator.

Dispose of hazardous waste properly.Examples of potentially hazardous waste are used motor oil, fuel and fuel filters.

DO NOT use food or plastic containers to dispose of hazardous waste.

DO NOT pour waste, oil or fuel directly onto the ground, down a drain or into any water source.

Removing the engine oil drain plug while the engine is hot will result in hot oil to gush out of the oil drain plug, therefore causing severescaldingtoanypersonsinthegeneral area of the generator.

GA-3.6H SERIES A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (11/01/05) — PAGE 9

Image 9
Contents Model GA3.6H Series Page Page Table of Contents Order via Fax Dealers Only Best Deal! Order via Internet Dealers OnlyGA-3.6H Series Safety Message Alert Symbols Burn HazardsRespiratory Hazards Always wear approved eye and hearing protection Equipment DamageRotating Parts Hazards Read this manual GA-3.6H Series Rules for Safe OperationMaintenance Safety GA-3.6H Series- Rules for Safe Operation Keeping with Multiquips policyEmergencies Effects of Altitude and Heat GA-3.6H Series- Specifications GENERATOR/ENGINEDimensions GA-3.6H Series- DimensionsGA-3.6H Series General Information Incandescent Loads Single Phase Load 60 HzSmall Motors Large MotorsGenerators Components GA-3.6H Series- Controls and IndicatorsTo GA3.6HZ only V Full Power Switch Simplified Diagram Up PositionModels GA3.6H and GA3.6HA shown GA-3.6H Series- Controls and IndicatorsGenerators Refueling GA-3.6H Series Generator RefuelingOutdoor Installation GA-3.6H Series InstallationIndoor Installation MountingConnecting the Ground GA-3.6H Series InstallationGA-3.6H Series PRE-INSPECTION General Inspection Prior to Operation Ground Power ToolsExtension Cable Main Circuit BreakerBefore Starting GA-3H/HA Series PRE-INSPECTION EngineEngine Oil Check Fuel CheckBefore Starting the Engine GA-3.6H Series- Initial START-UP EnginePlace the full power switch in the 120V position up When the full power switch is in the 120Place the full power switch in the 240V position down When using a combination of dual Place the idle control switch in the OFF positionStopping the Engine Place the main circuit breaker in the OFF positionGenerators Storage GA-3.6H Series- Preparation for Longterm StorageEngine Maintenance Schedule GA-3.6H Series- Maintenance EngineSpark Plug Gap Engine Air CleanerGA-3.6HZ Wiring Diagram GA-3.6H Series Wiring Diagram 3.6HZGA-3.6H Wiring Diagram GA-3.6H Series-WIRING Diagram 3.6HGA-3.6HA Wiring Diagram GA-3.6HA -WIRING Diagram GeneratorEngine Troubleshooting GA-3.6H Series-TROUBLESHOOTING EngineWhite Generator Troubleshooting GA-3.6H Series-TROUBLESHOOTING GeneratorPage NO. Column GA-3.6H Series- Explanation of Code in Remarks ColumnPart NO. Column QTY. ColumnDescription GA-3.6H Series- Suggested Spare PartsNameplate and Decals GA-3.6H Series- Nameplate and DecalsGA-3.6HZ only GA-3.6H Series Nameplate and DecalsGA-3.6H only GA3.6HA onlyGenerator Assy GA-3.6H Series- Generator AssyGA-3.6H Series- Generator Assy Control BOX ASSY. GA3.6HZ GA-3.6H Series Control BOX ASSY. GA-3HZControl BOX Operation SWITCH, ET210K12GROMMET, G3 Slow Down UNIT, ND-80Control BOX ASSY. GA-3H GA-3.6H Series Control BOX ASSY. GA-3HIdle Control SWITCH, C1550WA Full Power SWITCH, ET-330D12Operation SWITCH, C1550WA GROMMET, G-3Control BOX ASSY. GA-3.6HA GA-3.6H Series Control BOX ASSY. GA-3.6HAGA-3.6H Series Control BOX Assy .6HA Circuit BREAKER, KM-2 13.5ARECEPTACLE, L14-20R Muffler Assy GA-3.6H Series- Muffler AssyBolt HEX Head MufflerBracket HEX NUTPipe Frame ASSY. GA3.6HZ GA-3.6H Series Pipe Frame ASSY. GA-3HZBase Pipe FrameRubber Suspension Fuel TankPipe Frame ASSY. GA3.6H/GA3.6HA GA-3.6H Series- Pipe Frame ASSY. GA-3.6H/GA3.6HACAP, Fuel Tank GA-3.6HA onlyHanger Plain WasherAIR Cleaner Assy Honda GX240K1EDN2 Engine AIR Cleaner AssySEPARATOR, AIR Cleaner ELEMENT, AIR CleanerHOUSING, AIR Cleaner STAY, AIR CleanerCamshaft Assy Honda GX240K1EDN2 Engine Camshaft AssyARM, Valve Rocker SPRING, Weight ReturnLIFTER, Valve PIVOT, Rocker ARMCarburetor Assy Honda GX240K1EDN2 Engine Carburetor AssyCLIP, Wire Harness GASKET, AIR CleanerGasket SET Valve SET, FloatControl Assy Honda GX240K1EDN2 Engine Control AssyARM, Governor SPRING, Control AdjustingROD, Governor SPRING, GovernorCrankcase Cover Assy Honda GX240K1EDN2 Engine Crankcase Cover AssyHOLDER, Governor Weight WEIGHT, GovernorPIN, Governor Weight GASKET, Case CoverCrankshaft Assy Honda GX240K1EDN2 Engine Crankshaft Assy13310ZE2701 961006206000Crankshaft E-TYPE 90741ZE2000Cylinder Barrel Assy Honda GX240K1EDN2 Engine Cylinder Barrel AssyWIRE, Ground Switch ASSY., OIL LevelSHAFT, Governor ARM BOLT, Drain PlugCylinder Head Assy Honda GX240K1EDN2 Engine Cylinder Head AssyGUIDE, EX. Valve OS Optional GUIDE, Valve OS OptionalCLIP, Valve Guide GASKET, Cylinder HeadFAN Cover Assy Honda GX240K1EDN2 Engine FAN Cover AssyCOVER, FAN *NH1* Black ShroudGROMMET, Drain Hole Flywheel Assy Honda GX240K1EDN2 Engine Flywheel AssyFAN, Cooling Ignition Coil Assy Honda GX240K1EDN2 Engine Ignition Coil AssyGROMMET, Wire CLAMP, WireWIRE, Stop Switch 470MM HOLDER, Stop Switch WirePiston Assy Honda GX240K1EDN2 Engine Piston AssyPiston STD BOLT, Connecting RODPiston OS 0.25, Optional Piston OS 0.50, OptionalHonda GX240K1EDN2 Engine Recoil Starter Assy RATCHET, Starter PULLEY, Recoil StarterSPRING, Friction SPRING, Starter ReturnSolenoid Assy Honda GX240K1EDN2 Engine Solenoid AssySPRING, Choke Return CAP, Choke LeverSTAY, Solenoid Throttle LEVER, Solenoid ThrottleLabels Assy Honda GX240K1EDN2 Engine Labels AssyEmblem MARK, AIR CleanerMARK, Choke MARK, OIL CautionEffective October 1, 2002 Terms and Conditions of Sale Parts Page Heres HOW to GET Help