Generac QT 5.4L owner manual 11-3

Page 23

Standby Generator Sets

Service Schedule

Maintenance

Level 1

 

Level 2

 

Level 3

 

Level 4

 

Level5

 

Tasks

Recom-

Task

Required

Task

Required

Task

 

Task

Required

Task

 

mended

Comp.

to be done

Comp.

to be done

Comp.

Required

Comp.

to be done

Comp.

 

to be done

(Date-

3 months/

(Date-

Semi-

(Date-

to be done

(Date-

Bi-

(Date-

 

monthly/

Initials)

Break-in

Initials)

annually/

Initials)

Annually/

Initials)

annually/

Initials)

 

10 hrs.

 

30 hrs.

 

50 hrs.

 

100 hrs.

 

250 hrs.

 

10.Check the engine accessory drive belts and fan coupling device if equipped for

correct tension, wear, weather cracking, and damage. Replace as necessary.

11.Check the engine valve clearance. Adjust as necessary.

12.Visually inspect the unit looking for leaks, wear or damage, loose connections or components, and corrosion. Correct as necessary.

13.Test the engine and transfer switch safety devices. Correct and/or adjust as necessary.

14.Initiate an automatic start and transfer of the unit to site load and exercise

it for at least 1 hour looking for leaks, loose connections or components, and abnormal operating conditions. Correct as necessary.

15.Replace the engine accessory drive belts.

16.Check gearbox

oil level (if equipped).

17.Change gearbox oil (if equipped).

11-3

09/05 A .Rev SrvSchd001

Image 23
Contents QT 5.4L 100kW Models Standby Generator Sets Table of Contents  Warning   Electrical Hazards  Introduction ‹ Operation and Maintenance‹ HOW to Obtain Service Authorized Service Dealer Location‹ Data Label Identification RecordCoolant Recommendations Equipment DescriptionEngine OIL Recommendations Engine Protective Devices ‹ LP Fuel System Fuel System‹ Fuel Requirements ‹ Natural GAS Fuel SystemSpecifications Interconnections ‹ Cold Weather KIT4L & 6.8L Ignition Description ‹ Ignition POWER-UP Input 56 Line Input‹ Ignition Shutdown on Loss of Crank or CAM Signals ‹ Ignition Enable 14 Line InputGenerator AC Lead Connections Alternator Power Winding Connections‹ FOUR-LEAD, SINGLE-PHASE Stator ‹ 3-PHASE AlternatorsInitial Inspection for QT Genset Startup InstallationPreparation Before START-UP ‹ START-UP Inspection START-UP Checklist‹ Preparation for START-UP ‹ Retransfer and Shutdown Operating Unit with Manual Transfer SwitchGenerator Control Operation ‹ Engine START-UP and TransferChecking Fluid Levels Cooling SystemMaintenance Owner Operator can Perform ‹ Spark Plugs Miscellaneous Maintenance‹ Changing the Engine AIR Cleaner ‹ Cleaning the Generator‹ Battery Replacement Repair Parts‹ Battery ‹ Battery MaintenanceKW 150 KW Standby GAS Engine Driven Generator Sets Service ScheduleMaintenance Level 11-3 11-4 Problem Cause Correction Troubleshooting GuideStandby Generator Sets Standby Generator Sets Page Assy Rotor 2390 80KB3 CPL Page Panel CB Conn BOX Page UL Circuit Breaker 225AF Page STAND, RH Control CPL C5 Page Washer Lock M10 Page MTG Base CP 5.4L 100KW DD Page Tray Battery Page Components Included in 0F1826E Page Pipe EXH Manifold 4.6L LH Page AIR Clnr BTM PLT W/CPLR 8.1L Page Tube Heater Water Page Starter 12 Volt Page Support NAT GAS Solenoid Page Support NAT GAS Solenoid Page Rear Wrap C5 Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Standby Generator Sets Warranty