Generac QT 5.4L owner manual 11-4

Page 24

Standby Generator Sets

Service Schedule

Maintenance

Level 1

 

Level 2

 

Level 3

 

Level 4

 

Level5

 

Tasks

Recom-

Task

Required

Task

Required

Task

 

Task

Required

Task

 

mended

Comp.

to be done

Comp.

to be done

Comp.

Required

Comp.

to be done

Comp.

 

to be done

(Date-

3 months/

(Date-

Semi-

(Date-

to be done

(Date-

Bi-

(Date-

 

monthly/

Initials)

Break-in

Initials)

annually/

Initials)

Annually/

Initials)

annually/

Initials)

 

10 hrs.

 

30 hrs.

 

50 hrs.

 

100 hrs.

 

250 hrs.

 

18.Start and exercise the unit at full rated load (use a load bank if the site load is not enough) for at least 2 hours looking for leaks, loose connections or components, and abnormal operating conditions. Correct as necessary.

19.Perform an engine oil analysis (send a

sample to a lab for results). Change the engine oil and filters if the analysis results indicate this is required.

20.Change the engine oil.

21.Replace the engine oil filter(s).

22.Replace engine spark plugs.

Clean and re-gap or replace as necessary.

23. Replace the engine air filter(s).

24.Perform a 5 minute no-load operational run

of the unit looking for any post service problems.

25.Return the unit to standby setup for operation when required.

09/05 A .Rev SrvSchd001

11-4

Image 24
Contents QT 5.4L 100kW Models Standby Generator Sets Table of Contents  Warning   Electrical Hazards  ‹ Operation and Maintenance ‹ HOW to Obtain ServiceAuthorized Service Dealer Location IntroductionIdentification Record ‹ Data LabelEquipment Description Engine OIL RecommendationsCoolant Recommendations Engine Protective Devices Fuel System ‹ Fuel Requirements‹ Natural GAS Fuel System ‹ LP Fuel SystemSpecifications ‹ Cold Weather KIT Interconnections‹ Ignition POWER-UP Input 56 Line Input ‹ Ignition Shutdown on Loss of Crank or CAM Signals‹ Ignition Enable 14 Line Input 4L & 6.8L Ignition DescriptionAlternator Power Winding Connections ‹ FOUR-LEAD, SINGLE-PHASE Stator‹ 3-PHASE Alternators Generator AC Lead ConnectionsInstallation Preparation Before START-UPInitial Inspection for QT Genset Startup START-UP Checklist ‹ Preparation for START-UP‹ START-UP Inspection Operating Unit with Manual Transfer Switch Generator Control Operation‹ Engine START-UP and Transfer ‹ Retransfer and ShutdownCooling System Checking Fluid LevelsMaintenance Owner Operator can Perform Miscellaneous Maintenance ‹ Changing the Engine AIR Cleaner‹ Cleaning the Generator ‹ Spark PlugsRepair Parts ‹ Battery‹ Battery Maintenance ‹ Battery ReplacementService Schedule KW 150 KW Standby GAS Engine Driven Generator SetsMaintenance Level 11-3 11-4 Troubleshooting Guide Problem Cause CorrectionStandby Generator Sets Standby Generator Sets Page Assy Rotor 2390 80KB3 CPL Page Panel CB Conn BOX Page UL Circuit Breaker 225AF Page STAND, RH Control CPL C5 Page Washer Lock M10 Page MTG Base CP 5.4L 100KW DD Page Tray Battery Page Components Included in 0F1826E Page Pipe EXH Manifold 4.6L LH Page AIR Clnr BTM PLT W/CPLR 8.1L Page Tube Heater Water Page Starter 12 Volt Page Support NAT GAS Solenoid Page Support NAT GAS Solenoid Page Rear Wrap C5 Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Standby Generator Sets Warranty